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Controlling Drones Via Voice Channels

The future is airborne. Drones may soon become the key to relieving the burden of traffic on our streets, optimizing deliveries and improving the safety and efficiency of firefighting.

But there are still a few hurdles to cross before the technology reaches the maturity required for large-scale commercial rollout. In particular, a suitable communication system to control and determine their location remains a challenge. Drone communications must be stable and widely available, should cost as little as possible and work reliably even when out of sight. Scientists at the Fraunhofer Institute for Telecommunications, Heinrich Hertz Institute, HHI in Berlin have found a solution: call a drone.

The control module of the Fraunhofer HHI is light and compact and therefore hardly affects the energy consumption of the drone. © Fraunhofer HHI

Drone technology holds great promise. In the foreseeable future drones could replace delivery vehicles on the roads, in turn relieving the traffic burden and reducing CO2 emissions. Drones would also make delivery routes considerably shorter and cut the time it takes for parcels to arrive. In the event of a fire, drones could fly ahead of firefighters and send them images of the situation at the site. There are many more probable scenarios for putting drones to work. But there are still a few hurdles to cross before drones can be rolled-out for large-scale commercial use. A secure communication to control and determine their location remains a challenge. Today’s drones are typically controlled by regular remote control. The limited range of this solution, however, severely restricts the scope of where drones can be used. An alternative possibility would be to exchange information using data channels of the mobile network. But this option also has its flaws which, as things stand, rule out reliable, commercial use on a large scale. These channels are not designed to offer a constant, real-time connection; instead they provide a temporary connection sufficient for transferring data packets, to upload a website, for example. This means the connection is subject to frequent interruptions. What’s more, there’s a risk of network overload when the data channels are used in busy city centers or at major events. Another solution would be to set up a drone-specific infrastructure for controllers to communicate with the  devices. But in addition to the complexity and expense this would involve, the radio resources required for this endeavor are scarce. The available frequency ranges are often plagued by disruptions and capacity overloads, making a solution of this kind neither a safe, secure nor economically feasible option.

Experts from Fraunhofer HHI, however, have developed a solution that is stable, affordable, not limited in range and essentially, ready to go: controlling drones using the voice channels in mobile networks. “A major advantage is that – unlike the data connections – the voice channels are available almost everywhere and they’re highly reliable, too,” explains Tom Piechotta, research associate at Fraunhofer HHI. “Even in areas where there is only a limited data connection, or even none at all, there is usually still network coverage for voice channels.” An additional benefit is the near absence of any extra costs involved, because no new infrastructure or special contracts with network providers to prioritize data connections are required. A simple audio connection is all that is needed – as already exists with every prepaid sim card.

Test drone of the Fraunhofer HHI. © Fraunhofer HHI

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Drone control works on the basis of two-way communication: controllers on the ground transmit commands to the device and the device returns information on its position, altitude or battery status. “Relatively speaking, the control commands and positioning information are fairly small amounts of data, but they must nevertheless be transmitted reliably,” says Piechotta. “We convert the commands into audio signals, in much the same way as modems used to. A small module on the drone then translates the audio signal back into a command. Transmitting the information in this way is extremely favorable given that it works in real-time and is highly resilient to failures and connection disruptions. Another advantage is that no new radio standards or infra-structure are required; the requisite technology is already available today – all over the world.” Since the information is transmitted via standard mobile networks, a connection to the drone can be established at almost any point on earth – it’s no different to making a long distance phone call.

Future-proof control in real time

But how can you control a drone when it is out of sight, perhaps even on the other side of the world? The drone’s location can be visualized using an online map service such as Google Maps. Also shown on the map are the drone’s position and altitude, which the device transmits in real-time. Another option is to install sensors on the drone to detect and avoid unexpected obstacles, such as other drones, helicopters, or cranes. Drones can be controlled either by an operator on the ground, or by using transmitting waypoints. The latter option is particularly appealing for applications such as parcel delivery.

“With our system we rarely come across any dead spots. If a network is down, the connection switches to another mobile communications standard, from LTE to GSM or UMTS, for example. If the connection is lost, the drone has an automatic call-back function that activates almost immediately,” explains Piechotta. “Another advantage of the technology is that it’s one hundred percent future-proof. Mobile communications standards come and go – but voice channels are a permanent feature. Mobile networks will always provide voice channels and, as long as this remains the case, the system we propose is a reliable and affordable alternative to conventional data connections.” In other words, it’s now possible to communicate with drones anywhere, at any time.

South African Manufacturing Sector Set To Grow

If recent investments in the manufacturing industry are indicative of the trend going forwards, then the future is looking bright for this often beleaguered market sector.

In addition, the South African government recently announced that it was embarking on an offensive to attract $100-billion (approximately R1.3-trillion) in foreign direct investment (FDI) over the next five years to bolster the local economy.

Charlene Hefer, portfolio director for Specialised Exhibitions Montgomery, says that a number of notable manufacturing plant projects have created a sense of hope for the country, including the R50-million Automotive Industry Centre (AIDC) mega-development in Rosslyn near Pretoria. Fuchs Lubricants South Africa also recently opened its R125-million grease plant expansion in Isando and Russian rolling stock manufacturer Transmasholding (TMH) launched a R500-million investment in a South African manufacturing facility through its subsidiary TMH Africa.

Not only does the manufacturing industry in the country provide income and job opportunities to those people directly employed in the sector, but furthermore it has high economic multipliers in its linkages to upstream production sectors (mining and agriculture) and downstream sectors, including services.

Recognizing the importance of promoting local manufacturing to other countries, Specialised Exhibitions Montgomery, in association with the South African Capital Equipment Export Council (SACEEC), is launching the Local Southern African Manufacturing Expo (LME) in Johannesburg between 21 and 23 May 2019.

Endorsed by the Premier of Gauteng, David Makhura, LME will provide an interactive, educational and practical platform for local manufacturing businesses to showcase their capabilities to a captive target audience. Significantly, AREI (Association of Representatives for the Electronics Industry) is partnering with LME 2019 to provide both its members and the industry with added value.

Global Experts At Advanced Manufacturing Show

The 4th industrial revolution is not science fiction. Experts from across the globe will affirm the reality, scope and scale of technological advancement world-wide at the inaugural African Advanced Manufacturing and Composites Show in South Africa from November 7-9.

Headlining the seminar speaker line-up for the Show are German-based light-weighting giants Dr Michael Effing – Chairman of the Board, Composites Germany and Dr Michael Emonts, CEO of the Aachen Centre for Integrative Lightweight Production (AZL) of RWTH Aachen University.

Addressing aspects of industry 4.0 and its potential to disrupt or change the normal course of business are Disruptas Founder Dr Harry Teifel, Mesopartner Director Dr Shawn Cunningham, and Makerspace Foundation CEO Steve Gray.

Key note addresses and panel discussions will be incorporated into four half day seminars addressing the themes Strategy And Policy, Additive Manufacturing (3d printing), Automation and AI, Future Production Technologies, and Composites Materials of The Future.

South African Composites Cluster MD, Andy Radford, formerly an industrialist at the CSIR is the visionary behind the Show, which he says is “an essential stepping stone to uniting the country’s stakeholders around a common vision.”

“The Advanced Manufacturing sector is highly fragmented in South Africa. Many associations and industry bodies promote advanced manufacturing but generally there is a lack of integration and awareness of even our own capabilities, which are substantial,’’ Radford said.

The Show to be held at the Nelson Mandela Bay Stadium in Port Elizabeth, features the four seminars and the Third International Conference on Composites, Bio-composites and Nano-composites which run concurrently with a two day exhibition, demonstrations, factory tours and the first national awards for advanced manufacturing.

“While manufacturing remains an essential part of South Africa’s economy – contributing around 19% of GDP, our efforts towards Advanced Manufacturing in South Africa are highly fragmented, but we do have significant pockets of excellence,’’ Radford said.

New Infrastructure Opportunities In Sub-Saharan Africa

In the face of growing international competition in Sub-Saharan Africa, South African-based companies need to take a long-term strategic view of the region and how best to take advantage of the opportunities presented by the industrial and energy evolution that is taking place, combined with increasing urbanization in many African countries.

Infrastructure development is viewed as a crucial ingredient to foster growth and productivity in the region.

Many businesses think of countries or regions in Africa as singledriver opportunities, which when buoyant, offer great short-term opportunities, but when depressed, signal the time to leave. But Sub-Saharan Africa’s mining and energy belts that were initial drivers of development have opened up support for infrastructure opportunities that offer growth prospects in the longer term.

Africa is urbanizing at breakneck speeds, which means the need for infrastructure such as bypasses, bridges, new highways and new technologies need to be deployed in congested areas where traditional methods cannot work. The total population in the continent is projected to reach almost 2.5 billion people by 2050 with about 55% living in urban areas. This is a significant increase given that less than 10% of Africa’s population resided in urban areas in 1950. Most of the increase in urban population is taking place in small- and medium-sized cities. The growth of existing villages and towns is also transforming rural landscapes into urban areas.

This evolution of infrastructure and the underlying drivers will be highlighted at the Infrastructure Africa 2018 conference on 9th and 10th October 2018 at the Sandton Convention Centre. With discussions on specific project development opportunities from infrastructure players operating on the ground, the Infrastructure Africa Business Forum offers businesses the opportunity to set their regional strategies for long-term growth. Sub-Saharan countries, Zimbabwe, Botswana, Zambia and Namibia, will feature a host of infrastructure project development opportunities at the event, with a desire to grow the private sector participation in their respective projects.

New Technologies At Electra Mining Africa

Many new products will be unveiled and visitors will also have the opportunity to watch live product demonstrations, engage with technical experts and participate in the daily free-to-attend seminars, as well as enter lucky draws and competitions.

“Over 850 local and international exhibitors will be showcasing their latest innovations at this year’s Electra Mining Africa,” says Gary Corin, Managing Director of Specialised Exhibitions Montgomery, organisers of the show. “It will be a highly informative and interactive environment.”

Gary Corin, Managing Director of Specialised Exhibitions Montgomery.

“These new technologies are influencing the way we do business and it’s imperative that those in the industry keep up-to-date with these trends,” explains Corin. “It’s the way to ensure their businesses keep future-fit and that they don’t get left behind. We need to know where Industry 4.0 is taking us, and we need to know how the new products and machinery on the market can optimise our production and increase profits. We provide that knowledge and learning environment at Electra Mining Africa and it’s enhanced even further with the addition of the co-located industry conferences and the free-to-attend daily seminars. Many of our exhibitors will also have knowledge-sharing presentations on their stands.”

New at this year’s show, each day will focus on a different theme. “Day one will centre on the future of skills development and one of the highlights at Electra Mining Africa will be the Skills Development Area, developed in partnership with the Artisan Training Institute and the South African Capital Equipment Export Council (SACEEC),” says event director, Charlene Hefer.

“Taking place in Hall 8, this will be a fully functional workshop where learners will be demonstrating the skills that they learn at the Artisan Training Institute,” Hefer explains. “Artisans visiting Electra Mining Africa can test their skills against the highest standards of industry – and could win a prize.”

Top new products will be the focus on day two whereas on day three, visitors will be part of the Local is Lekker South Africa day – a day to celebrate Electra Mining Africa’s local heritage. Safety takes the spotlight on the fourth day, whereas diversity takes centre stage on the final day of the show, celebrating the diverse reach of Electra Mining Africa which has been showcasing the future of mining, manufacturing, electrical and power since 1972.

Further knowledge and learning will be central to the daily free-to-attend seminars, hosted by the South African Institute of Mechanical Engineers (SAIMechE). Leading experts will be presenting highly informative topics that align with the five daily themes.

Top industry speakers will be presenting at the conferences hosted by the foremost industry associations SAIMM, LEEASA and WiMSA, which will be taking place alongside Electra Mining Africa.

For further information and online visitor registration, visit www.electramining.co.za

Coega Amongst The Six SEZs With Approved Preferential Tax Benefits

Following the promulgation of the Special Economic Zone Act in 2014 (SEZ Act of 2014) which then saw proclamation for commencement on the 9th of February 2016, the Minister of Finance, Nhlanhla Nene approved the six SEZs preferential tax treatment status in terms of section 12R of the Income Tax Act (“s12R”).

“The Coega SEZ being amongst the six SEZs with an approved status provides a long awaited relief for the qualifying companies operating within the SEZ,” says, Dr Ayanda Vilakazi, CDC Unit Head Brand, Marketing and Communication.

The incentives, will also serve as good news for some of Coega’s largest foreign investors, including First Automotive Works (FAW) valued at R600 million and BAIC SA with an investment value of R11 billion, which recently launched their vehicle assembly manufacturing plant at the Coega SEZ.

“The announcement by the minister goes a long way in wetting investor appetite and adds to the attractiveness of various SEZ’s. As the CDC, the incentives continue to expand the capacity of Coega SEZ to invest in more innovative measures in enabling growth,” concludes Vilakazi.

SEIFSA Welcomes Increase In Metals And Engineering Sector Output

The Steel and Engineering Industries Federation of Southern Africa (SEIFSA) welcomes a second consecutive increase in output of the metals and engineering (M&E) cluster in two months, SEIFSA Economist Marique Kruger said.

SEIFSA Economist Marique Kruger.

Speaking after the release of the latest preliminary seasonally-adjusted data, Kruger said the increase in production in June, which follows a similar upward trend in May, is welcome, despite lingering concerns about the possibility of a lower-than-expected contribution of the broader manufacturing sector to gross domestic product (GDP) in the second quarter of the year.

“The data, released by Statistics South Africa, captures an increase in output in the subindustry, in line with the broader manufacturing sector, which also increased by 0,7% in June 2018 when compared with June 2017. After adjusting for the sectoral weights, the data indicated that production in M&E sub-sectors increased by 4,1% in June 2018 on a yearon- year basis and by 2,4% on a month-on-month basis,” Kruger said.

She said notwithstanding the general increase in gross output, concerns remain that the contribution of the cluster and the broader manufacturing to GDP is still negligible because of proportionately higher intermediate input prices and production costs, including fuel and energy costs.

Kruger said input prices can be very volatile because of factors affecting supply, including the unpredictable exchange rate. Moreover, the demand for intermediate input tends to be more price inelastic, with overall demand remaining about the same whether input prices increase or decrease. She said this made it easier for suppliers to pass on frequent price increases to producers or buyers since their demand remained more or less the same, thereby accounting for the volatility in input prices.

She said the rapid depreciation of the randdollar exchange rate also increased the price of imported intermediary inputs and adversely affected the M&E cluster’s contribution to GDP.

Nevertheless, Kruger said the improvement in gross output augurs well for local producers, amidst escalating trade war rhetoric as the US and China continue to exchange threats of further tariff increases.

“The expectation is for the positive output trend to continue in July 2018 in line with an improving domestic manufacturing index, which rose to 51,5 in July from 47,9 in June, signaling an expansion in local production activities. The improvement in the local manufacturing purchasing managers’ index to an expansionary territory aligns with the global manufacturing index, which continues to perform well at 52,7, remaining above the neutral 50-point mark for a sixth consecutive month,” she said. A positive local output growth trajectory – which is consistent with global trends – bodes well for the M&E cluster, said Kruger.

A Million Jobs In Manufacturing By 2027 – A Realistic Plan Or A Pipedream?

Can South Africa’s manufacturing sector create a million jobs by 2027 amidst a stagnant economy and the much-anticipated fourth industrial revolution, which is likely to result in further mechanization within the sector and a possible influx of imported goods from China as it seeks new markets following the current trade war with the US?

This question will take centre stage at the 2018 Southern African Metals and Engineering Indaba, which will take place at the IDC Conference Centre in Sandton on 20-21 September. Deliberating on this question and suggesting ways to make a million jobs target achievable will be Manufacturing Circle CEO Philippa Rodseth, SEIFSA Chief Economist Michael Ade, Highveld Structural Mill CEO Johan Burger and Department of Economic Development Deputy Director-General Zeph Nhleko.

Last year, the Manufacturing Circle launched its Map to A Million New Jobs in a Decade plan, with the organization’s chairman André de Ruyter saying at the time: “If manufacturing can expand to 30% of GDP, between 800 000 and 1.1 million direct jobs can be created, with 5 to 8 times that number in indirect jobs,” he added. “Our Map to a Million puts forward detailed proposals to deliver a million jobs in manufacturing in the next decade.”

In the past two decades, the manufacturing sector has shed half a million jobs. At just under 13%, it contributes less than half to GDP than is appropriate for South Africa’s stage of development.

“The Map to a million is an initiative we strongly support as a Federation representing companies operating in the metals and engineering cluster, which forms part of the broader manufacturing sector. We believe that, similar to mining and agriculture sectors, manufacturing is one of the backbones of South Africa’s economy. We are of the view that it is of paramount importance that South Africa reindustrializes and restores its manufacturing sector to its former glory, in the interest of economic growth and employment creation.

“It is, therefore, against this backdrop that we felt it was important to use the platform provided by the Indaba to critically review the initiative and find ways of ensuring that it succeeds,” SEIFSA Chief Executive Officer Kaizer Nyatsumba said.

China Investment In SA Stainless Plant Puts Focus On Export

Responding to the recent news of investment into a $10-billion metallurgical complex development in Limpopo’s Special Economic Zone (SEZ) by Chinese investors, the Southern Africa Stainless Steel Development Association (Sassda) has announced it welcomes any and all beneficiation of South Africa’s raw materials, particularly chromite.

However, it was quick to state that it was rather in the downstream manufacturing and conversion of primary stainless steel products to finished products where the potential for significant job growth and value lies in kickstarting the country’s economic growth. Sassda Director John Tarboton says, “we salute government initiatives to grow the stainless steel industry in South Africa, however, it needs to be part of an integrated global value chain if it seeks to boost the economy in any meaningful way. Our industry is calling for beneficiation which will directly impact both jobs and the bottom line. In reality, there is no room for additional supply into the local market.”

Sassda, which heads up the stainless steel industry in South Africa focusses on promoting the sustainable growth and development of the industry, with their main emphasis on stainless steel conversion within the South African economy.

Currently, the stainless steel industry employs 114 000 people and is worth around R40‑billion to the South African economy from the primary production of stainless steel through to finished products, handling 500 000 tons per annum (tpa) in steel sheets, plates and coils. South Africa imports a further 40 000 tpa of which 150 000 tpa is consumed and 390 000 tpa exported.

It is in the conversion of primary products to finished products where most jobs and value are created, with between three and five employees needed per tonne of primary product converted per year, depending on the industry. Peak consumption of stainless steel primary product in South Africa was in 2014, when 200 000 tonnes were locally consumed.

South Africa and Zimbabwe own 85% of the world’s chromite reserves (the key ingredient for stainless steel production) and 70% of the world’s chromium is used in the production of stainless steel. South Africa also has about 80% of the world’s manganese reserves which is used in some stainless steel grades. According to Tarboton, it has long been the vision that South Africa maximise its beneficiation of chromite to stainless steel to move down the value chain and create local employment, together with the call for an export tax on chromite ore to support chromium beneficiation.

Process technologies for ferrochromium, nickel pig iron (NPI) and stainless steel are developing at a rapid pace around the use of backward integration into the mines to reduce energy consumption and create 4-in‑1 stainless steel mills. These technologies are reducing stainless steel production costs dramatically, while competitor products such as aluminium are seeing production costs rising above inflation (including in China) due to the rise in electricity costs. It is expected that this trend of stainless steel becoming cheaper will support the current global stainless steel growth rates of around 6% in the foreseeable future with the possibility of stainless steel production migrating to the mines in support of these new technologies in backward integration.

Together with Zimbabwe’s recently signed Memorandum of Understanding for a feasibility study for a stainless steel plant; South Africa’s proposed Musina Makhada SEZ plant is set to produce stainless steel to be further processed in China; however concerns remain regarding logistics and transport costs for its export.

According to Tarboton, “we have a globally competitive stainless steel producer in South Africa and they export about three quarters of their production. Any new stainless steel producer would have to be export driven. Currently, beneficiation would make the biggest economic impact to our industry, along with that of employment.”

Frank Thompson – A True Icon In South Africa’s Machine Tool Industry: 20 December 1937 to 18 July 2018

True legend and icon in South Africa’s Machine Tool Industry Frank Thompson has died at the age of 80, following a dreadful sickness.

Born in Belfast, Northern Ireland, Frank made the decision way back in 1962 to immigrate to South Africa, which also started something of a flood of Thompsons to South Africa, many of whom also found their niche in the machine tool industry.

On arriving in South Africa, Frank joined Broderick Engineering as a Machine Tool Fitter before moving to Benoni to take up employment in machine tool maintenance and tool making.

After a few years at Parkin Machine Tools, during which time Frank rose to both a Director and Shareholder of the company, he decided it was time the family set something up and joined his brother Fred in forming F. Thompson Machinery in 1971. Over the following years the brothers developed the company as one of the leaders in the used machine tool industry.

By 1983, his two younger brothers, Philip and John, had become an integral part of F. Thompson Machinery and Frank took the decision to sell his portion to the brothers and form his own company, Harp Machine Tools.

As his other interests, among cycling, golf and horse racing, were taking up much of his time, Frank started off Harp on a very small scale. However, machinery was still much in his blood, and he found himself becoming more and more involved in the business. He once said, “it was not until my son Seamus joined me in the machine tool business that Harp really took off.”

After spending six months training in England with reputable companies Axe and Status and Wickman Exector, Seamus returned to South Africa and together with Frank they set about establishing Harp Machine Tools as one of the largest stockists of used machine tools in the country.

They both agreed to buy and sell only quality machines and not run of the mill stuff so prevalent in the used machine tool industry of that time. The company stocked some of the larger type machines, such as 80mm to 180mm horizontal boring mills, Webster and Bennets 36″ to 120″ vertical boring machines, large capacity guillotines ranging from 10mm to 20mm and 3m to 8m lathes. However, they also stocked smaller capacity machines, making them a truly one-stop-shop for the engineering industry.

While initially only dealing in used machinery, Harp eventually ventured into importing new machinery. The company became sole agents for the Kingrich range of machinery manufactured in Taiwan and soon also introduced the Harp SMTCL and Accurl brand name to the South African Market. Harp Machine Tools also represents manufacturers, such as Vertex, Easson, Sahinler, Toptech and the Baoji Machine Tool Group of China.

Frank’s name is synonymous with the local used and new machine tool industry. He was a founder member of UMTMA and has served the body as Chairman, Secretary and Committee Member since its inception and until it closed down in 2016.