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CORE TRENDS IMPACTING THE GLOBAL MACHINE TOOL MARKET ON SHOW AT MACHINE TOOLS AFRICA 2020

"High performance machine tools touch every aspect of our lives,” says MD of Specialised Exhibitions Montgomery Gary Corin

Experts are optimistic about the global machine tool market, which is expected to grow from USD 77.0 billion in 2019 to USD 98.3 billion in 2027, with a compound annual growth rate of around 3.2% during the forecasted period, according to ResearchAndMarkets.com (Global Machine Tools market by product type; global forecast to 2027). The growth in industries such as process automation, vehicle production, and high precision fabricated components and products being the primary drivers for the global machine tool market going forward.

The nature of the industry is changing fast, with three core trends influencing the scope of the current machine tool industry, namely process automation, additive manufacturing and the rise of electric vehicles. Process automation can deliver high quality products with better precision and increased throughput and productivity. Machines can be maintained with simple quality checks, enabling timely repairs, therefore reducing down-times and costs.

Additive manufacturing or 3D printing has altered the landscape of the machine tool industry and is widely used in the automotive, defense and medical sectors. It offers a resource efficient and cost effective solution for concept validation, bringing design and innovation to the forefront.

Growing support for electric vehicles has seen countries around the globe trialing innovative ways to get this technology into the marketplace. It’s likely that initially there will be a high proportion of hybrid vehicles with a combination of combustion engines and electric motors, which could offer the machine tool sector opportunities for growth.

These core trends all strongly indicate a need for the machine tool market to integrate the latest technologies in order to come up with smart solutions for the changing market scenario.

Machine Tools Africa (MTA) will take place from 12 to 15 May 2020 at the Expo Centre in Johannesburg, South Africa. While the show is the biggest trade exhibition of its kind in Africa, it presents the perfect opportunity for local industry players to brainstorm and think of innovative new ways to seize the future market. MTA will showcase all the latest developments and technologies available, while providing a platform for business expansion as the local market grows. Enjoying strong industry support, the expo will remain a standalone show as it was in 2017 when 5900 visitors attend

The MTA exhibition is a Machine Tools Merchants’ Association of South Africa (MTMA) event in partnership with the organisers, Specialised Exhibitions Montgomery. “High performance machine tools touch every aspect of our lives,” says MD of Specialised Exhibitions Montgomery Gary Corin. “Machine Tools Africa 2020 will showcase everything that twists, turns, rotates, cuts, forms, bends or shapes,” concludes Corin.

For more information on Machine Tools Africa 2020, visit the website www.machinetoolsafrica.co.za

AFRICAN STANDARDS FOR AFRICA – REGIONAL HARMONISATION

Several African standardisation bodies convened in Cape Town recently, to discuss how standards can support the African Continental Free Trade Area agreement (AfCFTA) which will be implemented in 2020. This meeting was a bi-lateral meeting on the occasion of International Organization for Standardization (ISO) week.

The agreement establishing AfCFTA has resulted in the biggest trade agreement since the World Trade Organisation was established in 1994. It is expected that with the reduced barriers to trade, the growth in intra-Africa trade, of an estimated USD 2 trillion, will be traded internally – within the next year.

Most African standards bodies are member of the African Organisation for Standardisation (ARSO), which established itself in 1977 to develop tools for standards development and regional harmonisation to enhance Africa’s internal trading capacity, increase product and service competitiveness globally, and uplift of the welfare of African consumers.

“The development and harmonisation of African standards and best practices must serve the needs of African member countries and that of the region. The harmonisation of technical regulations, standards, conformity assessment procedures, enforcement protocols and a dispute settlement process need to support the African free trade agreement. African standards bodies have an important role to play in developing their nations to become active and inclusive members of this new regional market, through the promotion of standards to ensure that maximum benefits can be derived,” says Hermogène Nsengimana, secretary general of ARSO.

Several technical infrastructure organisations in Africa, in addition to ARSO will contribute to the development of standardisation, conformity assessments and quality assurance, including the Pan-African Quality Infrastructure (PAQI), African Accreditation Cooperation (AFRAC), Intra-Africa Metrology System (AFRIMETS), African Electro Technical Standardisation Commission (AFSEC) and the African Union Commission (AUC).

“Standard bodies across the region need to collaboratively develop common systems and standards that sustainably support social, economic, trade and industrial integration. For South Africa, the benefits of enhanced access to regional markets could significantly boost our economy, ignite industrialisation and foster regional harmony. The opportunities for capacity building, job creation, sharing of resources and technologies – could be the elixir for our economic woes,” says Garth Strachan, Acting CEO of the South African Bureau of standards.

Africa is currently the second-largest export destination for South Africa, topped by Asia. South Africa exported 26.2% of its products into Africa in 2017, while importing only 9.9%. AfCFTA is expected to expand and diversify export destinations within the region.

PROMISE OF A NEW DAWN STILL HOLDS BUT THE PRIVATE SECTOR ALSO HAS A ROLE TO PLAY

The ushering in of President Cyril Ramaphosa as the new Head of State in February 2018 brought with it the promise of “A New Dawn” underpinned by four pillars, namely clean governance, anti-corruption, the re-building of a broken economy and improvement of education and training but 18 months later, South Africa still finds itself confronted by pedestrian economic growth, high unemployment rate as well as poverty and inequality.

“We were also, in 2018, promised by then Minister of Finance Malusi Gigaba that ‘drastic measures would be put in place to implement meaningful and far-reaching reforms in State-owned Entities (SOEs). It is now 2019, and South African Airways still doesn’t have a new board, while Eskom does not have a CEO,” Accountant and Commentator Khaya Sithole said at the Southern African Metals and Engineering Indaba taking place at the IDC recently.

Sithole attributes the lack of implementation of the New Dawn to indecision, leadership vacuum and Luthuli House civil wars, among other factors. This, he said has, in turn negatively impacted business confidence.

Speaking on the same panel, Massmart and Aspen Holdings Chairman Kuseni Dlamini said we have to accept the fact that there are elements of the New Dawn that are good and there are elements that are not.

“There are elements of success in the New Dawn including the fact that there is a new style of engagement between Government and business that is honest and transparent, the New Dawn has also brought with it hope amongst the business community.”

He said while the New Dawn appears to be waning amongst South Africans, the international community remains positive about South Africa as one of the emerging markets.

“The reform of SOEs hasn’t worked and yes there are other challenges but this challenges all of us to work together to deliver on the promise of the New Dawn, Government will not do it alone,” said Dlamini.

Meanwhile, South African Chamber of Commerce and Industry CEO Allan Mukoki said for South Africa’s economy to grow and its credit ratings to improve, we need to restructure, change and renew the public service by bringing to the public sector highly-skilled and competent individuals to lead the sector.

“We also need to solve the problems with our SOEs. It is incorrect to expect a Minister who has never worked outside the public sector to be able to choose SOE board members. We need to reconsider how Board members are elected. If we don’t get these fundamental things right. We will not be able to deal with the bigger challenges confronting the country.

NEW SOUTH AFRICAN AUTOMOTIVE MASTERPLAN FOR METALS AND ENGINEERING SECTOR

The recently launched South African Automotive Masterplan (SAAM) bodes well for companies operating in the metals and engineering (M&E) sector, National Association of Automotive Component & Allied Manufacturers, Executive Director Renai Moothilal said at the Southern African Metals and Engineering Indaba.

“The New Masterplan is very likely to have a positive impact on the M&E sector provided companies operating in the sector put competitive measures in place to take advantage of the opportunities provided by the plan,”Moothilal said.

He pointed out that given the fact that the SAAM places local content at the centre of any future support for the industry, with government having set a target of raising local content from less than 40% currently to 60% by 2035, the M&E sector, which is a supplier to the automotive industry, can expect positive outcomes.

“There will be a role for the whole sector to play. Component manufacturing is currently dominated by multinational manufacturers. This will change going forward. These companies will be compelled to contribute towards the growth of smaller local manufacturers by sourcing certain components from them, thus making them part of the value chain.

The outlook is, therefore, positive. Yes there will be challenges but there are companies in the M&E sector who are doing well inspite of the current challenges facing the economy because they have adopted a positive mindeset and invested in skills development, etc. More companies need to adopt a positive, growth oriented mindset and most importantly ensure they enhance their competitivenes,” Moothilal said.

In addition to the local content, the SAAM, adopted by Cabinet in November last year also aims to double employment in the sector to 224 000 jobs by 2035, from 112 00 currently, and position South Africa to produce 1% of global vehicle production, or 1.4-million vehicles.

Speaking on the same panel, SEIFSA Chief Economist Michael Ade said policy has a role to play in ensuring that the plan does benefit the domestic M&E sector.

“Active support for pro-South Africa approach to industrilalisation within the World Trade Organisation rules should characterise trade policy to provide an immediate boost to align busineses in both the metals and engineering and automotive industries,” said Dr Ade.

He said empirical evidence shows that the M&E cluster benefifted from previous and existing auto industrial policies namely the Motor Industry Development Plan and the Automotive Production and Development Programme.

METALS AND ENGINEERING SECTOR CRUCIAL IN TURNING SOUTH AFRICA’S ECONOMY AROUND

South Africa is facing significant headwinds, coupled with a growing sense of negativity as illustrated by an announcement of the business confidence index having reached a 20-year low, so said BUSA Vice President Martin Kingston.

Martin Kingston

Delivering a closing address at the Southern African Metals and Engineering Indaba at the IDC Conference Centre in Sandton recently Kingston said the environment facing the country is one that is hallmarked by a constrained global macro environment, aided and abetted by unprecedented geopolitical tensions and stubbornlyhigh unemployment. Add to this SouthAfrica’s expanded definition of unemployment at almost 40%, whilst youth unemployment is 55%, infrastructure challenges, a hostile labour market and the need to address the skills shortage as well as the country’s credit rating at risk of being downgraded to sub investment grade.

“We are in the eye of the storm where we need to take responsibility for the circumstances confronting us. All stakeholders need to urgently accelerate efforts to create an environment conducive to stability and investment given the significant headwinds we need to navigate. The private sector, including the metals and manufacturing sectors, has a critical role to play in assisting the State to achieve inclusive economic growth and reach its developmental goals, primarily through investment but also through collaboration with government and its social partners.”

Remarking on the role of the metals and engineering sector in turning South Africa’s economy around , Kingston said the mining, metals, engineering and manufacturing sectors have long been viewed as labour-absorbing industries that could provide a significant solution to South Africa’s structural unemployment and assist in driving GDP growth. However, both manufacturing and mining industries have seen a decline in their contribution to the overall South African economy.

He said the downturn in South Africa’s manufacturing sector has been driven largely by unreliable and uncompetitive electricity supply, high administrative costs, inadequate skills, outdated technologies, cheaper global competition and weak demand.

“Rectifying this is critical as manufacturing is a key enabler of development
given its role in promoting productivity growth, skills development and
relatively high income elasticity of demand in world markets. The metals
sector has a significant role to play in South Africa’s economic trajectory.”

Commenting on Eskom, Kingston said the manufacturing, metals and mining sectors account for just under two thirds of South Africa’s electricity consumption. Eskom’s current financial crisis (in excess of R440bn in debt), represents a material threat to these industries (as it does for the rest of the South African economy), with the key issues relating to the reliability, predictability and competiveness of electricity.

He said failing to deal comprehensively with Eskom is no longer an option. It must be restructured, a significant proportion of its debt must be assumed by the state directly, its workforce must be right sized, its cost base and clients addressed and competition introduced.

“It is critical that all stakeholders recognise that economic growth is the most effective instrument to address South Africa’s challenges. Whilst the private and public sectors are collectively looking to drive growth and attract investment, it is in fact private sector investment that is the key lever to delivers sustainable and inclusive growth given public sector constraints.”

“I fully agree that neither government not business can achieve this independently of one another. We need to harness the energy that I have seen here, speak openly and directly and commit to implementable actions where we take individual and collective responsibility for navigating our problems thus ensuring that South Africa properly positions itself for success,” Kingston concluded.

NEW AFRICAN CAR BRAND LAUNCHED

Mureza, a new African car brand, made its debut at Automechanika Johannesburg, recently. Mureza initially is a joint venture with the SAIPA Group in Iran for platform-sharing and the supply of some of the other major components, but Mureza’s ultimate objective is to design and manufacture vehicles in Africa for African drivers.

Mureza, a new African car brand, made its debut at Automechanika Johannesburg, recently. Mureza initially is a joint venture with the SAIPA Group in Iran for platform-sharing and the supply of some of the other major components, but Mureza’s ultimate objective is to design and manufacture vehicles in Africa for African drivers.

The prototype Prim8 has been converted from left-hand to right-hand drive locally, but the future SKD and CKD kits will be set up for right-hand drive. A three-year warranty will cover the car.

The Prim8 uses a 1.5-litre petrol engine developing 87kW and drives the front wheels through either a five-speed manual or CVT transmission. The target is to offer the fully equipped top model at between R180 000 and R200 000.

The comprehensive specification of the top model includes keyless entry, 7-inch touchscreen, Bluetooth, satnav, reversing camera, cruise control, parking sensors, audio system, air conditioning, power-adjustable driver’s seat, four airbags, electronic stability control, ABS brakes and tyre pressure monitoring.

The initial local content target is 40% with significant increases in the short to medium term, according to Tatenda Mungofa, representing a group of Africans from various countries who are driving this ambitious project.

Mungofa explains that there is a void between the new vehicles and used vehicles currently sold in African countries and says this is the gap his team proposes to fill with new models priced not much above the cost of a used import, which are heavily taxed in certain markets.

“We will also engage with the people selling used imports to retail our new models and will assist them in setting up service facilities where this is viable, or else we will appoint independent servicing outlets in the various SADEC countries that we are targeting as a first step for our new company,” explained Mungofa.

“Here in South Africa we are also looking to sell our various Mureza models through used vehicle outlets instead of setting up new car franchised dealerships. Online selling will be important for us too,” he added.

Iran is the largest vehicle market in the Middle East and also the largest manufacturer, while SAPIA is the second largest local vehicle maker which assembles cars for European, Chinese, and Japanese companies as well as developing a growing domestic design and manufacturing ability.

South Africa is seen as the hub of the automotive business in Africa and it is for this reason that we are using this country as our headquarters and first assembly plant.” said Mungofa.

“We are looking at cooperating with smaller component suppliers who not yet able to handle big production runs and our business will help them grow their businesses. We are also looking for local entrepreneurs to get involved with the various facets of our business to give it a true African flavour,” Mungofa concluded.

AUTOMECHANIKA – A BLEND OF DISPLAYS, ACTIVATION AND TRAINING OPPORTUNITIES

The recent Automechanika Johannesburg trade fair for the automotive aftermarket, staged at Expo Centre, Nasrec, provided an excellent blend of product displays, activations, a focus on training and a strong “Buy South African” component.

This was the sixth time that the Automechanika trade fair has taken place in Johannesburg. This year it was co-located with the Futuroad truck and bus show and Scalex logistics expo for the second time. Once again, this event proved the place to be for all those in southern Africa involved in the transport, logistics and aftermarket sectors.

There were in excess of 600 exhibitors from 28 countries spread over more than 18 000 m2 of exhibition space in four halls with various displays and truck test driving in the spacious outdoor areas.

Besides the many product and service provider stands there were a host of business-to-business meetings, conferences and workshops held during the four-day show period. Prior to the show, the organisers also undertook an extensive roadshow programme in Sub-Saharan Africa to promote the event and attract visitors from the SADEC region.

Many industry associations, organisations and companies used the show period to stage important conferences. A total of 12 of these events were staged, covering a multitude of topics.

The organising team from Messe Frankfurt structured an excellent and very comprehensive skills development programme for the automotive industry for three of the four show days, with six topics being handled each day, ranging from automotive batteries and powertrain technologies to a demonstration of how a diesel fuel injector functions and the advancement of the turbocharger.

As part of the focus to support local businesses, the ABSA Enterprise Development Den initiative took place at Automechanika and saw three AFRICAN STANDARDS FOR AFRICA – REGIONAL HARMONISATION locally owned SMEs win up to R200,000 to support their business as well as business mentorship programmes sponsored by ABSA.

“We focussed on making a visit to Automechanika Johannesburg 2019 a fully-rounded experience, with a wide selection of exhibitors as well as offering extensive training and interactive opportunities,” explained Joshua Low, Managing Director of Messe Frankfurt South Africa. “We were very pleased that exhibitors seemed satisfied with the quality of visitors we attracted to our biennial trade fair and the networking it offered.

BOEING-BUILT SATELLITE TO BRING AFFORDABLE BROADBAND TO AFRICA, EUROPE, MIDDLE EAST

Digital satellite AMOS-17.

A Boeing built 702 digital satellite called Amos-17 will provide affordable internet access and other communications services to underserved parts of Africa as well as Europe and the Middle East.

While the satellite launched recently from Cape Canaveral, Florida, it will enter service in a few months after on-orbit tests and moving to its final position over Africa.

Built on Boeing’s 702 satellite platform, AMOS-17 will deliver television, internet and data services to a potential market comprising hundreds of millions of people in its coverage regions. With both fixed and steerable beams, the multi-band AMOS-17 satellite can provide continual service to long-term customers while moving bandwidth to accommodate short-term demand for high capacity throughput, for example, during special events or natural disasters.

“AMOS-17 is packed with innovations so that it can support many challenging missions,” said Chris Johnson, president, Boeing Satellite Systems International, Inc. “We are proud to support Spacecom in their use of satellite technology to bring services, promote economic development and foster a greater sense of connection to people around the world.”

David Pollack, CEO and president of Spacecom, said, “Working with the Boeing team is a remarkable experience.The shared commitment to AMOS-17’s performance and advanced digital payload package and meeting our tight time and resource goals is a tremendous win for the Boeing team. We look forward to successfully completing our joint mission when AMOS-17 commences operations.”

The provision of the AMOS-17 satellite to Spacecom is just the latest milestone in Boeing’s nearly 70-year relationship with Israel.

BOEING AUSTRALIA COLLABORATES ON AI RESEARCH FOR UNMANNED SYSTEMS

Boeing is partnering with Australia’s Trusted Autonomous Systems Defence Cooperative Research Centre (DCRC) to develop advanced artificial intelligence (AI) technologies to create smarter unmanned systems for global forces. Embedding machine learning techniques on-board will help unmanned systems better understand and react to threat environments.

“Over the next 12 months, Boeing Australia will design and test cognitive AI algorithms to enable sensing under anti-access conditions and to navigate and conduct enhanced tactics in denied environments,” said Dr. Shane Arnott, director of Phantom Works International.

Boeing Australia’s first innovation project with the DCRC will examine an unmanned system’s route planning, location, and identification of objects and the platform’s subsequent behavioural response.

The DCRC for Trusted Autonomous Systems was announced by the Australian Government in 2017 to support the rapid creation and transition of industry-led trustworthy smart-machine technologies through the innovation ecosystem to the Australian Defence Force.

“Together with Boeing, we are investing in advanced technology that can have real game-changing product outcomes for our military to match the evolving threats and achieve a sustainable autonomous industry for Australia,” said Professor Jason Scholz, chief executive officer of the DCRC for Trusted Autonomous Systems.

Boeing will work with Australian university partners and Brisbanebased supplier RF Designs to flight-test and evaluate the capability with autonomous high performance jets.

BOEING MQ-25 UNMANNED AERIAL REFUELER COMPLETES FIRST TEST FLIGHT

Boeing and the U.S. Navy recently completed the first test flight of the MQ-25™ unmanned aerial refueler.

The MQ-25 test asset, known as T1, completed the autonomous two-hour flight under the direction of Boeing test pilots operating from a ground control station at MidAmerica St. Louis Airport in Mascoutah, where the test program is based. The aircraft completed an autonomous taxi and takeoff and then flew a pre-determined route to validate the aircraft’s basic flight functions and operations with the ground control station.

“Seeing MQ-25 in the sky is a testament to our Boeing and Navy team working the technology, systems and processes that are helping get MQ25 to the carrier,” said Boeing MQ-25 Program Director Dave Bujold. “This aircraft and its flight test program ensures we’re delivering the MQ25 to the carrier fleet with the safety, reliability and capability the U.S. Navy needs to conduct its vital mission.”

The Boeing-owned test asset is a predecessor to the engineering development model (EDM) aircraft and is being used for early learning and discovery to meet the goals of the U.S. Navy’s accelerated acquisition program. Boeing will produce four EDM MQ-25 air vehicles for the U.S. Navy under an $805 million contract awarded recently.

The MQ-25 will provide the Navy with a muchneeded carrier-based unmanned aerial refueling capability. It will allow for better use of the combat strike fighters currently performing the tanking role and will extend the range of the carrier air wing.

“Today’s flight is an exciting and significant milestone for our program and the Navy,” said the Navy’s Unmanned Carrier Aviation (PMA268) Program Manager Capt. Chad Reed. “The flight of this test asset two years before our first MQ-25 arrives represents the first big step in a series of early learning opportunities that are helping us progress toward delivery of a gamechanging capability for the carrier air wing and strike group commanders.”

T1 received its experimental airworthiness certificate from the FAA in September, verifying that the air vehicle meets the agency’s requirements for safe flight. Testing will continue with T1 to further early learning and discovery that advances major systems and software development.