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MULTITRADE 3D SYSTEMS NOW A RESELLER FOR AMAZEMET IN SUB-SAHARAN AFRICA

Multitrade 3D Systems recently announced its partnership with AMAZEMET, a leading manufacturer of metal additive manufacturing equipment from Warsaw in Poland. The partnership will see Multitrade 3D Systems become the exclusive reseller of AMAZEMET equipment for the Sub-Saharan region.  This will add more products to Multitrade’s metal additive manufacturing portfolio, while providing AMAZEMET with a strong local market presence.

The AMAZEMET product range includes rePowder ultrasonic atomizer for metal powder production, inFurner – a compact high vacuum furnace, and safeEtch – a device for automated support removal from metal 3D-printed parts. By becoming the exclusive reseller for the Sub-Saharan Africa region, Multitrade 3D Systems will now be able to offer its customers access to the latest and most advanced metal additive manufacturing technology available. They are the authorized GE Additive and Meltio sales representatives for South Africa and the Sub-Saharan region, respectively.

“We are excited to partner with AMAZEMET, while bringing their cutting-edge equipment to the local and  Sub-Saharan market,” said Pamela van Jaarsveld, Managing Director of Multitrade 3D Systems, adding that it will help customers to improve their productivity and efficiency while reducing costs and supply chain risks.”

The partnership will also allow AMAZEMET to spread its mission of contributing to worldwide metal additive manufacturing development, and Multitrade 3D Systems will be providing its customers with the best installation, training and support services.

For more information contact Multitrade Distributors – Tel: 011 453 8034

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PRODUCTION TECHNOLOGIES ASSOCIATION OF SOUTH AFRICA

INTRODUCTION

The Production Technologies Association of South Africa (PtSA), established in 2006, is a membership-based organisation with the mission of promoting, protecting and supporting the collective interests of the Tool, Die, Mould and Special Machining industries (TDM Industry) of South Africa, in order to support the growth and development of all manufacturing sectors.

As part of this mission, the Association has entered into a partnership agreement with government (the dtic), the INTSIMBI Future Production Technologies Initiative, to develop programmes to address the needs of the TDM Industry in order to rehabilitate and grow the industry for the benefit of the manufacturing sector.

The Association offers various programmes and benefits to its members through its own project management and implementation agency.  These include improvements in efficiency, competitiveness and profitability of the member companies, as well as ensuring that the required skills are available to the members.

PtSA has a co-operation agreement with the Werkzeugbau Akademie (WBA) in Germany which is the leading world partner of the TDM industry in the areas of consulting, further education and research.

PtSA is a member of the International Special Tooling and Machining Association which gives the members access to a number of international associations and member companies, and also has partnership agreements with a number of national organisations for the benefit of its members.

PtSA Management Services (Pty) Ltd is a wholly owned subsidiary of the Production Technologies Association of South Africa NPO (PtSA). It is a special purpose vehicle and the operational capacity of PtSA, in addition it is the implementation agency responsible for the facilitation and management of all INTSIMBI FPTI programmes. 

INFORMATION ABOUT PRODUCTION TECHNOLOGIES ASSOCIATION OF SOUTH AFRICA

Mission:

Promoting, protecting and supporting the collective interests of the Tool, Die, Mould and Special Machining Industries of South Africa in continual support of the growth and development of all manufacturing sectors.

  • PtSA is the only Association which focusses exclusively on the TDM Industry in South Africa
  • PtSA has a partnership agreement with government to support the TDM Industry

PtSA Membership Benefits

Through membership of PtSA, companies join the national and global tooling industry fraternity.

Connectivity

  • PtSA members have the opportunity to become part of the national and global network of TDM companies.

PtSA is the collective voice of the TDM industry

  • PtSA regional executive committees coordinate inputs from members in each region in order to assist with formulating national strategies for engagements with government and authorities;
  • PtSA members have the opportunity to participate in interactive dialogue with government and authorities regarding the development of the industry;
  • The PtSA partnership agreement with government (INTSIMBI Future Production Technologies Initiative) facilitates dialogue between its own (TDM) industry and government.

Improvement of competitiveness of PtSA members

  • PtSA offers an international benchmarking process to its members;
  • PtSA facilitates the implementation of productivity improvement programmes in member companies;
  • PtSA, through the INTSIMBI partnership agreement, facilitates the funding of selected productivity improvements in member companies;
  • PtSA, through the process of improving the competitiveness of companies, facilitates the growth of the supplier base for the benefit of the larger corporates, and in particular the OEM’s.

Training and upskilling programmes

  • PtSA developed a number of SAQA approved artisan qualifications and training programmes for the tooling industry;
  • PtSA is a provider of toolmaking and machinist training programmes that ensure trained artisans are available to the industry;
  • PtSA has accredited training facilities in Western Cape, Eastern Cape, Gauteng and KwaZulu-Natal as the base for these artisan training programmes;
  • PtSA short courses are available to its members in order to continuously improve the level of skills within member companies, and in particular with regard to new technologies.

Networking, matchmaking and information programmes

  • PtSA hosts regular Networking meetings in the Western Cape, Eastern Cape, Gauteng and KwaZulu-Natal;
  • PtSA has a large and comprehensive database which is utilised for the benefit of members;
  • PtSA facilitates Business to Business (B2B) introductions;
  • PtSA hosts an annual convention to facilitate interaction amongst members and to assist with the communication of developments in the industry.

Better understanding of the Fourth Industrial Revolution (4IR)

  • PtSA facilitates the understanding of technology developments for its members by means of information programmes, demonstrations, publications and networking;
  • PtSA represents the TDM industry at a strategic level in formulating policies;
  • PtSA training programmes are continuously adapted to changing technologies.

PtSA facilitates international connections for its members through its membership of the International Special Tooling and Machining Association (ISTMA World)

  • Access to over 21 Associations in 20 countries/8000-member companies;
  • PtSA hosts attendance at International Conferences organised by ISTMA;
  • PtSA organises Trade Delegations.

PtSA promotes sustainable development within the industry to ensure long term growth of the industry

  • PtSA facilitates opportunities for members to have access to information, training, workshops, etc. on sustainable development.

Join the Best

Become part of the network of companies which forms the Tool, Die, Mould and Specialised Machining industry in South Africa:

  • Participate in the benefits of membership;
  • Support the growth of manufacturing in South Africa.

Who is eligible for Membership?

Membership of PtSA is open to any company or organisation involved in the Tool, Die, Mould and Specialised Machining Industries in South Africa, and companies which are wholly dependent on tooling for their production processes:

  • as manufacturers;
  • as suppliers;
  • as support services.

Membership Categories

Industry Membership

For companies actively involved in the design and manufacture of Tools, Dies, Moulds and Manufacturing systems, as well as companies undertaking Specialised Machining and companies which are wholly dependent on tooling for their production processes.

Associate Membership

Generally, for companies which are customers of, or suppliers to, the Tool, Die, Mould and Specialised Machining industry.

Institutional Membership

Generally, for associations, academic institutions or colleges, etc.

Registered Professional Membership

Generally, for toolmakers, technicians, engineers or relevant interested parties employed in the Tool, Die, Mould and Specialised Machining industries.

PARTNERSHIP FOR SKILLS DEVELOPMENT

To strengthen South Africa’s capacity to produce tool, die, mould and special machining skills, the TDM industry, as rep-resented by PtSA, partnered with the Department of Trade, Industry and Competition (the dtic) to form the INTSIMBI Future Production Technologies Initiative (IFPTI).

The Initiative was designed to meet the demands of the South African manufacturing industry for high-tech future-orientated toolmaking skills.

The PtSA TDM Powered Toolmaker Apprenticeship Programme is presented by PtSA Management Services (Pty) Ltd.

PtSA, as the Development Quality Partner (DQP), has developed a number of SAQA approved artisan qualifications and apprenticeship programmes for the Tool, Die, Mouldmaking (TDM) and Special Machining industry in South Africa.

How does it Work?

A 4-year apprenticeship that combines:

  • Trade Theory (theoretical training)
  • Simulated practical workshop training.
  • Work experience with participating companies (OJT).

What are the Trades and Qualifications?

  • SAQA registered and QCTO and merSETA accredited Toolmaker NQF Level 5 (SAQA ID 103177)
  • Tooling Machinist NQF Level 5 (SAQA ID 103142)

THE PtSA TDM POWERED TOOLMAKER APPRENTICESHIP TRAINING PROGRAMME

MINIMUM ENTRY REQUIREMENTS

Interested applicants must have successfully completed one of the following National Qualification Framework (NQF) Level 4 qualifications:

  • Grade 12 with Mathematics (35%), Physical Science (35%) and English (40%)
  • NC(V)4 with Mathematics (40%), Physical Science (50%) and English (40%)
  • N3 with Mathematics (40%), Engineering Science (40%) as well as Gr 12 or NC(V)4 English (40%)

THE PROGRAMME

L-R: Carlos Barbosa, Manager, Procurement and Facility Management, Joanne Canossa – representing Bystronic and Chairperson MTMA, Boitumelo P Mosupyoe, Intergovernmental Relations, Alroy Suvides – representing PBS Machine Tools and MTMA.

The Occupational Certificate: Toolmaker

On successful completion of the Toolmaker Trade Test the student will be awarded The Occupational Certificate: Toolmaker (NQF Level 05) – SAQA ID 103177. The Programme is modular and competency-based (not time-based) with a typical duration of 4 years (full time study) to achieve the Occupational Certificate: Toolmaker.

The design of the PtSA TDM Powered Toolmaker Apprenticeship Programme allows students to enter and exit the Programme at different stages enabling them to complete credential modules over a period of time.

Tooling Machinist

Specialised machining has always been a part of tool, die and mouldmaking. The industry therefore  has a significant need for trained machinists. A student who, for any reason, is unable to complete the PtSA TDM Powered Toolmaker Apprenticeship Programme can still obtain a part qualification as Tooling Machinist. This qualification consists of a specific number of conventional and advanced machining credential modules successfully completed by the student.

This allows students to exit at different levels and be employable prior to completing a full qualification. On successful completion of the Tooling Machinist External Integrated Summative Assessment the candidate will be awarded NQF Level: 05 Occupational Certificate: Tooling Machinist (NQF Level 05) SAQA ID 103142.

The Programme is modular and competency-based (not time-based) with a typical duration of 3 years (full time study) to achieve the Tooling Machinist qualification.

National Institute of Metalworking Skills (NIMS) Certified Machinist

The NIMS Certified Machinist qualification is an international qualification and forms the core of the tooling and machining qualifications offered by the PtSA TDM Powered Toolmaker Apprenticeship Programme.

On successful completion of the NIMS Certified Machinist Programme the candidate will be awarded the NIMS Certified Machinist qualification. The Programme is modular and competency-based (not time-based) with a typical duration of 2.5 years (full time study) to achieve the NIMS Certified Tooling Machinist qualification.

PtSA Tool, Die and Mouldmaking (TDM) Part Qualification Programmes

PtSA, as the Development Quality Partner (DQP), has developed a number of SAQA approved part qualification programmes for the TDM, Special Machining- and manufacturing industries in South Africa.

  • Occupational Certificate CNC Milling Machinist (SAQA ID: 102996)
  • Occupational Certificate CNC Turning Machinist (SAQA ID: 103099)
  • Occupational Certificate EDM Wire Operator (SAQA ID: 103017)
  • Occupational Certificate EDM Plunge Operator (SAQA ID: 103016)

Supporting Comment by the MTMA (Machine Tool Merchants Association):

South Africa is facing a critical shortage of skilled artisans, mostly because artisans are in high demand worldwide, particularly if they have completed the vocational training programmes.

In November 2022, Minister of higher education, science and innovation, Blade Nzimande, indicated that for South Africa to meet the demand of the skilled artisan drain, 60% of school leavers would need to qualify in an artisan trade. It is imperative that this issue is addressed promptly to ensure South Africa can start growing its talent base enough that the allure of overseas careers does not impact our manufacturing and engineering sectors.

It is up to South African industry associations, such as the MTMA, to give these skills development programmes a voice. This is why the MTMA plans to investigate how it, as an association, can strategically partner with the right institutions and help artisan skills development in South Africa in 2023.

For more information on the please see www.ptsa.co.za or contact PTSA on 012 760 0300.

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TAMSEN MARITIM HOUSES THE LARGEST 5-AXIS MILLING MACHINE IN EUROPE

The entire hall is the work envelope - the largest 5-axis CNC milling machine in Europe.

After a retrofit, a HEIDENHAIN TNC 640 now controls one of the two portals

Factory hall = Work envelope. This simple equation is probably the best way to describe the huge 5-axis portal milling machine at the Tamsen Maritim shipyard. Installed nearly 20 years ago, one of the two portals has now been given a comprehensive retrofit, including a HEIDENHAIN TNC 640.

“In terms of enclosed space, our machine is the largest 5-axis CNC milling machine in Europe,” says Jörg Wicklein, head of Design at Tamsen Maritim in Rostock, as he proudly describes the impressive structure made up of two portals floating through the huge shipyard hall at a height of nearly 10 m. Thanks to their slender carbon lattice structure, each of the gantries weighs only 3 t, with a traversing range of 65 m in the X axis and 12.5 in the Y axis. The portals split the maximum machining height of 7 m: Portal 1, where the retrofit took place, services the lower machining heights from 1 m to 4 m, while Portal 2 machines the upper heights. The two height ranges overlap for 1.5 m. “We can’t attain the complete height of 7 m with a single portal because of the required spindle traversing ranges,” says Jörg Möller, the user of this enormous machine, explaining the two-portal solution. For smaller parts, there is therefore also a 4 m high machining table, on which workpieces can be placed within the overlapping range of the two portals for simultaneous machining.

A major wish: getting closer to the point of machining

This completely revamped portal machines the lower workpiece heights of approximately 1 m to 4 m.

Jörg Möller also had many wishes for the planned retrofit. For despite its size, the machine is mainly operated by him alone. Additional colleagues provide assistance only on projects that require machining across multiple shifts. “Flexibility was very important to me. When using the control, I like to be as close as possible to the actual point of machining,” says Möller, describing one of his most important requirements.

For this purpose, the TNC 640 is operated on a movable stand and is connected to the control cabinet located halfway down the hall by 100 m long cables. As a result, Jörg Möller can go anywhere in the hall with the control. If necessary, he even hangs it from a crane in order to move it to a platform or place it on the workpiece. “I now also have a wireless handwheel, which saves me a lot of legwork and often the need for a second man because it allows me to control numerous functions during setup,” he says, pleased with new the capabilities. After all, “there is nothing better than an unobstructed view of the workpiece.”

Also part of the retrofit – the portal’s motors.

 “What can I actually see when my cutter is working on something 80 meters away? Nothing! I need to be closer to the point of machining,” says Jörg Möller,the machine user.

 

 

Greater stability and accuracy

The control wasn’t the only component replaced during the retrofit; the retrofit team from the HEIDENHAIN agency TEDI also replaced the four motors that move the portal, as well as the way in which the motors act on the gear rack—a design developed by Tamsen Maritim itself.  A third bearing was also installed for each carriage, thus ensuring considerably smoother motion and permitting adjustment of the contact pressure between the drive belt and the gear rack, as well as allowing the individual motors to be mutually tensioned. “The belt is now in better contact with the gear rack, resulting in less play,” says Jörg Wicklein, explaining the reason for the measures. “Even though the accuracy requirements in shipbuilding and large-part construction are not the highest, our post-retrofit goal was a machine accuracy of 0.3 mm to 0.4 mm over a machining length of 80 m.”

Now, thanks to the handwheel, Jörg Möller can always get very close to the Tool Center Point.

However, mechanical modifications are not the only factors in achieving this. Following the retrofit, the entire machine will be measured by the Fraunhofer Institut for the creation of compensation tables. This is because the extremely long guide rails are not absolutely straight, and the huge portal also exhibits a certain amount of sag. All of these factors will be measured in order to be compensated for by the control, which is one of the strengths of the TNC 640 with its KinematicsOpt and KinematicsComp functionality. “It was precisely these compensation calculations that pushed the old control system to its limits,” reports Jörg Möller. “It simply lacked the computing power, which took a noticeable toll on performance.”

Cautious approach

Despite these noticeable limitations, Tamsen Maritim initially decided to convert only one of the portals. “There were three key reasons for this,” explains Jörg Wicklein: “Firstly, we didn’t want to completely shut down the plant for the duration of the retrofit. Secondly, no one at our company had experience with such an extensive project, so we wanted to wait for the outcome of optimizing the first portal. And thirdly, a retrofit like this incurs enormous costs, which we wanted to avoid for two portals at the same time.” Jörg Wicklein can hardly wait to complete the project: “The Fraunhofer Institute is already in the starting blocks to measure the system.” Wicklein won’t have to wait much longer: the technicians from TEDI are already configuring the axes on the new control and tuning the spindle.

What the portal milling machine produces

The vast hall dwarfs the TEDI technician team as they set up the control.

Tamsen Maritim predominantly uses its enormous machine to manufacture master models and master moulds for large plastic components, including 35 m long wind turbine blades and ship hulls. More than one of the huge, predominantly rigid- foam workpieces are often machined in the hall simultaneously. From Rostock, the master models and prototypes are then shipped throughout the world, including to Asia and the U.S. The sheer size of these parts makes not only their production but also the shipping logistics a challenge for Tamsen Maritim. As a shipyard, the company can use its location on the water to its advantage.

 

For more information, please contact Mafema – Tel: 083 263 5995.

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THE NEW MAXXTURN 65 G2

The new MAXXTURN 65 G2

The new MAXXTURN 65 G2 has undergone an extensive redesign and, in addition to two powerful motor spindles, now also offers an optional BMT turret with direct drive. For the first time, three spindle sizes can be offered. A steady rest is available for shaft machining if required. While the proven two-part basic design has been retained, the integration of the chip conveyor has been optimized.

The generously dimensioned work area provides space for a large number of tools on the tool turret and, with an angle of inclination of 40°, ensures continuous chip flow even during low-manpower operations. An optional drag steady rest enables precise and safe machining of long shaft components. When not in use, it can be removed quickly and easily. The work area is optimally accessible, which also facilitates the setup for small batch sizes.

There are three spindle sizes to choose from. One is the 65 spindle with A2-6 and for larger bar parts once the 76 and the 95 spindle with A2-8. For complex milling operations, the spindle can be moved interpolating. The direct drive ensures extremely precise and dynamic positioning.

The counter spindle is available for complete workpiece machining. Turning, milling and drilling operations can thus also be performed on the back of the workpieces. The concentric takeover of the workpieces offers another advantage: the possibility to maintain a very high level of accuracy with regard to the coaxiality, concentricity and angular position values.

Fast 12-fold servo turret with very short switching times for VDI 30 or VDI 40 tools. The angle holders are equipped with ground alignment plates. This eliminates the need for time-consuming alignment of the tool holders. All stations are driven and the swivel speed is adjustable.

For the economical production of complex turning/milling work- pieces with a predominantly milling component, a 12- or 16-position BMT turret with direct drive is available as an option. With up to 12000 rpm, this turret offers optimum conditions for complete machining. The stable BMT interface allows coolant pressures of up to 50 bar as standard and up to 150 bar as an option. Further advan- tages are the changeover accuracy and stability of the interface.

The hydraulically operated steady rest with a centring range of ø 8 – 101 mm sits on a sliding carriage which is dragged and positioned over the tool slide. It is hydraulically clamped into position by a clamping device. Equipped with chip protection and end position control, the steady rest is connected to the central lubrication system.

In order to support slim components, the MAXXTURN 65 G2 includes a fully automatic tailstock. It is hydraulically moved over a length of 500 mm. The centre with MT4 cone is directly included in the tailstock body. This ensures compactness and highest stability.

The 90° offset machine base with the broad-based, pre-stressed guide rails ensures short overhangs and top stability for complete machining.

TECHNICAL DATA

For more information, please contact Elcomp – Tel: 011 238-7996/7

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SA CAR MAKER RETIRES TONGTAI VERTICAL LATHES AFTER 23 YEARS OF DEDICATED SERVICE

By Paul Savides, PBS Machine Tools

First installed in 1999, Tongtai’s vertical lathes were used as a fully automated cell to produce brake discs and brake drums.

These automated lines have run in full production since they were first designed and installed by Tongtai engineers and now they are being re-purposed to continue manufacturing parts; this is part of our commitment to reduce carbon emissions.

Obviously, while reducing carbon emission, the new range of Tongtai machines are vastly improved compared to the lathes installed in 1999.

But how do you improve something that has been so successful? At TIMTOS 2023 recently running in Taiwan, Tongtai has demonstrated the transformation to Green Economy with the help of the digital transformation they have applied since 2018.

Tongtai’s Line Management (TLM) system is already connected through the Industrial Internet of Things (IIOT) to 96 production lines which include 1,241 machines. Additionally, more than 2,000 machines of different brands are connected via the IIOT.

This is also available with subtractive hybrid machines.

In Tongtai’s endeavour to reach carbon neutral, they have entered into a program to redesign and upgrade the full range of machines.

The first step was to get Carbon Footprint Verification (CFV) so as to understand the technical requirement and regulations and then to assist customers with the process. This has enabled Tongtai to achieve 21.51% in energy saving performance and reduce carbon footprint by 23.19%.

It was achieved with a variety of functions including additive manufacturing, power consumption monitoring, carbon conversion, digital twin solution and energy saving modes built into the machines.

Power consumption monitoring is key in a country like South Africa.

For more information please contact PBS Machine Tools – Tel: 011 914-3360.

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T-SERIES DMG MORI UNIVERSAL TURNING MACHINES

The T1 accepts ø 300 × 400 mm workpieces on 4.5 m2 (w/o chip conveyor) and the T2 ø 460 × 705 mm workpieces on 5.6 m2 (w/o chip conveyor), respectively.

Robust bed structure and direct measuring system

Long lasting production is achieved with features such as a very rigid design facilitated by the robust bed structure weighing 3,400 kg and 5,500 kg for the T1 and T2, respectively, while accommodating maximum part weights of 250 kg and 350 kg between centres.

Maximum performance turning spindles are supplied to achieve best cutting performance for the T1 at Q = 280 cm3/min and the T2 at Q= 540 cm3/min. Featuring a bar capacity up to ø 80 mm (T1 = 65 mm) installation is easy and maintenance friendly.

The T-SERIES DMG MORI UNIVERSAL TURNING MACHINES feature the latest technology with a direct measuring system in X-axis as standard and the newest SIEMENS SINUMERIK ONE incl. ShopTurn with 15″ screen and USB 3.0 plus IoTconnector, NETservice.

For further information, please contact Retecon – Tel: (011) 976 8600.

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LATEST HURCO CNC TURNING CENTRES NOW AT TH MACHINE TOOLS

TH Machine Tools, South African Agent for Hurco since 2019, has some of the latest Hurco turning centres, featuring the newest controls in its showroom. While TH was appointed official agent in 2019, the company has already been working with Hurco going back to 2015. Over the years TH personnel have received extensive training at Hurco in the UK and thus are perfectly equipped to support and assist customers in South Africa with any problem they might encounter. TH is looking forward to presenting the latest Hurco technology to existing and new customers alike.

Hurco has helped TH Machine Tools to continue working with existing clients across the country and establish new connections. This continued connection has helped multiple clients to purchase more machines and to add new equipment to continually grow their capabilities.

TH Machine Tools has an extensive range of machines available from Hurco, not just focusing on large manufacturing plants. Smaller machine shops may be interested to know that herculean centres like the TMX12Mi have many smaller brothers to choose from, like the TM6i, which has a turning length of 340mm.

This range of options allows clients to easily find a machine that not only fits their budget but can perfectly fit within their available space. Add to this the unique and intuitive WinMax interface that allows for quick and easy operation.

For more information, please contact TH Machine Tools – Tel: 012 259 1375.

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FANUC – NEW FUNCTIONS FOR CYCLE TIME REDUCTION IN TURNING

Low cycle time has become increasingly important in recent years. As such, several tool manufacturers have introduced turning tools that support bi-directional cutting. Bi-directional cutting has been used for years using custom machine tool builder or end-user macro programs, to reduce program run time, and then in turn increasing the machine’s output efficiency. FANUC has now added new bi-directional canned cycles, to make the use of this new turning method easier and more efficient, without the need for complicated custom programs.

FANUC has introduced two new G-codes specifically to enable the end-user to take advantage of bi-directional tools. Both outer – and internal diameter turning, along with end face turning is now supported with G77.1 and G79.1, respectively. These G-codes allow users to execute bi-directional canned cycles using a single block, this fact also shortens programs significantly, which in turn uses less part program storage space.

Tool nose radius compensation is also supported during bi-directional canned cycles with the offset direction changing, depending on the direction of tool movement, without any additional programming. This again enables the machine to operate more efficiently, with the added benefit of becoming easier to program.

For more information, please contact FANUC South Africa – Tel: 011 392 3610

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MJH INSTALLS PULUTE CNC LATHE AT SHUMAR ENGINEERING

MJH Machine Tools recently installed a new PULUTE CNC lathe MODEL CK61100E*6000MM with a FAGOR 8055 control at Shumar Engineeing.

The machine comes with a bed width of 755 mm, while featuring a maximum swing over bed of Ø1000 mm and maximum swing over cross slide of Ø610 mm. Other features include a maximum  work piece length of 6000 mm, maximum work piece weight of 6000 kg and maximum processing length of 5700 mm.

Shumar Engineering based in Hattingspruit just outside Dundee and founded in 1957, is a leading manufacturer of coal crushing equipment in South Africa. With a large customer base, Shumar Engineering has been supporting the Sub-Saharan market since its inception. Ever since its first export order in 1996, Shumar’s customer base has expanded to include Australia, China and Indonesia. Having designed and patented the first Double Roll Crusher for the coal market in 1964, the company’s  policy of continuous improvement allows it to remain a market leader while adapting to ever changing market needs. Using the latest design software and manufacturing processes available, Shumar in recent times has embarked on the development of crushing solutions for both soft minerals and shredders for the recycling industry.

Shumar’s unique Double Roll crushing principle and segment design has resulted in improved plant efficiencies as well as increased profitability for its clients by reducing the amount of fines generated through the crushing process. Shumar Engineering’s revolutionary Odeca scalping screens were first developed and marketed in 1986.

Shumar Engineering (Pty) Ltd acknowledges the importance of ensuring fair and equitable treatment of all applicants for employment and existing Company employees, by removing discriminatory barriers and introducing positive affirmative action policies and practises. The Company is committed to promoting employment equity and affirmative action. The employment equity policy is implemented in accordance with the Employment Equity Act.

For further information, please contact MJH Machine Tools – Tel: (031) 705 7514.

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MJH MACHINE TOOLS AND VICTOR FORTUNE ASSIST PROSPECT METAL INTERNATIONAL

V26 and S26 Lathes supplied by Victor Fortune

During last year’s devastating floods MJH Machine Tools and Victor Fortune collaborated to get Durban based company Prospect Metal International up and running as quickly as possible again. While MJH installed a BML600L Yida CNC Lathe at the company, Victor Fortune supplied a V26 and S26 Lathe.

The BML600L Yida CNC Lathe installed by MJH Machine Tools.

The BML600L Yida CNC Lathe supplied by MJH features a swing over bed of 600mm and a swing over saddle of 450mm. The distance between centre is 1394mm and maximum machining diameter 420Ø. The machine which comes at a weight of 5700kg has a maximum machining length of 1260mm and height of 1844mm. L x W is 3175 x 2003 mm.

 

V26 and S26 Lathes supplied by Victor Fortune

Prospect Metal International’s strategy is to meet the needs of the ever-demanding global customer base. Therefore continuous investment in latest technology and manufacturing processes is an absolute necessity.

The company supplies TIS standard products and steel bush, collar, tube, ring, yoke, cold drawn steel pipe (seamless) and ERW steel pipe for auto parts. The products are widely used in auto parts and precision industry, such as suspension system parts, shock absorbers, air bags, air compressors, brake parts, engine parts, piston pins, axel parts, frame body and motor cycle parts, headrests etc.

For further information, please contact MJH Machine Tools – Tel: (031) 705 7514.

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