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MULTI-MASTER CONCAVE RADIUS DISC-TYPE MILLING HEADS

ISCAR expands the MULTI-MASTER interchangeable milling heads line with concave radius disc-type milling heads.

Featuring a ground, positively inclined rake face and 6 teeth with T10 threaded connection, the milling heads have a radius profile on both sides and are available in 1.0, 2.0, 3.0 and 4.0 mm corner radii.

The milling heads feature corner rounding (straight or profiles) and chamfering (less burrs than 45° straight chamfering) on either upper or bottom corners and are made from IC528, a versatile PVD coated carbide grade.

Due to the 6 flute design, the new milling heads can run at very high table feeds and consequently facilitate higher productivity.

For more information, please contact ISCAR South Africa (PTY) LTD – Tel: 011 997-2700.

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THE ULTIMATE SOLUTION FOR TUBE PROCESSING

The "Quick Cut" and "Laserscan" functions ensure an optimized process for tube processing.

Sheet metal processors accelerate their tube laser business with Bystronic’s new ByTube Star 130, the high-end tube laser with the most features. Accuracy, ease of use, and a fully automatic setup with open profiles and ellipses lead to more flexibility and higher quality in production.

Bystronic supports its customers with solutions that make them even more competitive. Thanks to high-performance machines and optimized processes, they can look to the future with confidence. With the ByTube Star 130 laser cutting system, sheet metal production companies can easily and quickly enter the tube processing business and thus access new customer groups.

Fully automatic setup

With the ByTube Star 130, sheet metal processors who want to expand their portfolio have the perfect solution for tube processing at their fingertips: fast, simple, efficient, and with the most functions. The wide range of applications for all metallic materials in sizes from 10 to 130 millimetres and raw material lengths of up to 8.5 meters opens up new possibilities.

The automated system reduces manual intervention to a minimum, making it particularly easy to get started in tube processing. At the same time, the machine covers an extremely wide range of requirements: Since 85 percent of the market potential lies in the small tube segment, the ByTube Star 130 is geared toward processing tubes with diameters from 10 to 130 millimetres. The machine has a loading capacity of up to 17 kilograms per meter. With the 2D cutting head, 90 percent of all customer requirements can be met, as vertical cuts account for the largest market share.

Fast and precise machining of workpieces from 10 to 130 mm throughout the entire range, including open profiles.

Available in two power levels, 2 or 3 kilowatts, the fiber laser unit of the ByTube Star 130 impresses with excellent energy efficiency as well as consistently uniform cutting quality.

Additional options increase precision

Additional options can be configured individually and enable further operating convenience as well as increased production quality:

The “Quick Cut” and “Laserscan” functions ensure an optimized process for tube processing.
  • “Laserscan”: real-time compensation of pipe bending to improve cutting precision, meaning high accuracy is guaranteed in all cutting conditions, even with low-quality material.
  • “Quick Cut”: greater speed for better performance thanks to an additional linear axis.

Automatic weld seam detection enables the weld seam to be automatically oriented to the desired position. Via Laserscan, the function independently detects and compensates for geometric deviations of tubes, thus ensuring the accuracy of cutting operations regardless of raw material quality.

Easy and convenient to use

Modern and efficient sheet metal production is no longer conceivable in this day and age without powerful software. With the proven ByVision Tube user interface, Bystronic puts the control of all functions related to the laser cutting of tubes on a touchscreen. Beginners do not need extensive experience to start production on the ByTube Star 130. Cutting jobs are set up quickly, and the interface is intuitive and easy to understand.

ByVision Tube builds on the proven Bystronic software ByVision, which Bystronic uses for all other cutting and bending systems. The intuitive software supports users in importing and creating cutting plans, which makes the operation of cutting sequences on the ByTube Star 130 particularly convenient. Visualizing parts and models, creating cutting plans, monitoring production processes, be they small batches or large orders — thanks to ByVision Tube, users progress productively and quickly from entering orders to delivering finished parts.

Left or right is irrelevant

As the only supplier worldwide to do so, Bystronic also offers the ByTube Star 130 laser cutting system in a version with a “mirrored” configuration upon request. This enables customers to select the optimal layout for their individual production flow. Though simple at first glance, this “mirroring” presents advantages: Loading and unloading areas no longer get in each other’s way. This not only reduces logistical effort, but also saves space and labour. And thanks to faster throughput times, productivity can be significantly increased.

Flexibility and high productivity with fast loading and unloading.

The ByTube Star 130 combines intelligent machine design and leading cutting technology. Its simple operation, wide range of applications, and sophisticated options ensure that Bystronic customers are always one step ahead of others in ever-tougher competition.

For more information on the please see www.bystronic.co.za or contact Bystronic on 010 410 0200.

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BYCUT SMART 6225 – HIGH PRODUCTIVITY AND PERFORMANCE AT A FAVOURABLE PRICE

The ByCut Smart 6225 can be equipped with the Fiber 3000, 4000, 6000, 8000, or 10000 laser sources, depending on the user’s requirements.

More sheet metal, more parts, more variety, and a new design. The latest generation of Bystronic’s ByCut Smart 6225 takes the optimization of sheet metal utilization to a new level thanks to the 6225 cutting format. A laser output of up to 10 kilowatts and the optional BeamShaper are the real highlights of the new system; all this at a favourable price.

More sheet metal, more parts, more variety. Large-format laser cutting systems enable users to stand out against competitors without huge financial expenditures. This is why Bystronic is expanding the ByCut Smart product line with the 6225 format in a new design. The machine can be equipped with the Fiber 3000, 4000, 6000, 8000, or 10000 laser sources, depending on the user’s requirements.

Thanks to the new large format, users can process metal sheets on the ByCut Smart with a length of up to 6.2 meters and a width of 2.5 meters. On the one hand, this increases the machine’s productivity, because large metal sheets allow the cut parts to be nested more efficiently. On the other hand, this also significantly reduces undesirable raw material offcuts thanks to a high degree of material utilization. Apropos, the BySoft CAM process software supports the user in this process with intelligent nesting procedures.

Now in the large format of 6.2 x 2.5 meters: Bystronic launches the ByCut Smart laser cutting system in the 6225 large format.

Wide range of cutting applications

In addition, the new format increases the variety of cutting applications on the ByCut Smart. If required, large-format metal sheets allow large parts to be cut in addition to diverse small parts, without requiring the machine to interrupt the laser cutting process. This provides an additional competitive advantage that laser cutting systems in the common standard formats cannot offer.

In addition to cutting applications with extra-large metal sheets, it is also possible to process smaller sheets by lining them up on the ByCut Smart’s long cutting table. Users can simply prepare sufficient raw material, in order to subsequently allow the fiber laser cutting system to cut without interruptions for a longer period of time.

In addition to the ByCut Smart 6225, Bystronic also offers the fiber laser in the 12020, 8020, 6520, 4020, and 3015 formats.

More sheet metal, more parts: The 6225 format increases productivity thanks to a high degree of material utilization.

For more information on the please see www.bystronic.co.za or contact Bystronic on 010 410 0200.

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EVERISING FULLY AUTOMATIC BANDSAWS

Everising’s H series bandsaws are well-suited for heavy duty cutting applications as their column- type design allows for maximum cutting stability.

EVERISING FULLY AUTOMATIC BANDSAWS

Everising has four pivot-type bandsaws in its S-250HB – S 460HB range. The bandsaws feature full PLC control of all electrical and hydraulic functions. The raising and lowering of the cutting head is controlled by a single lifting cylinder which makes for quick, efficient operation. Work-pieces are secured during cutting by a hydraulically controlled dual-vice clamping system.

Blade tension, a factor that can extend the life of a blade, on Everising’s S machines is controlled hydraulically for optimal blade life. Blade speed is controlled by an inverter giving infinitely variable speeds of between 20 to 100 m/min. The machines also feature automatic shuttle-type feeding systems.

Everising’s S-250HB – S 460HB range of bandsaws features full PLC control of all electrical and hydraulic functions.

A pre-set counter shuts off the S Series bandsaws after a given number of items have been cut, while an idler-wheel motion-detector shuts down the machine should the blade stall or break. In addition, the saws detect when stock has run out and automatically shut down.

In its column type H Series bandsaw range, Everising offers 11 different models. These range from the H-250HA with a 250mm cutting capacity to the large H-1100HANC capable of cutting workpieces of 1000mm x 1100mm dimension. The machines at the larger end of the range have progressively more features, such as the ability to use tungsten-carbide tipped blades. However, all of the H series bandsaws are well- suited for heavy duty cutting applications as their column type design allows for maximum cutting stability.

Should the blade on an H series machine break, the machine will automatically shut down to protect both the operator and the machine. The bandsaws are fitted with automatic chip conveyors which keep the inside of the machine clean and save on operator time. In terms of the operator’s time, the H series are fitted with user-friendly NC touchscreen controls with a self- diagnostic control system. As with the S series, the H series’ hydraulic system and electrical devices are controlled by PLC.

When there is need to cut bundles of steel rod, on the H series S-250B to the H-460 HB models, a hold-down device ensures that the material being cut stays secure in the machine thereby offering consistent quality. For larger work-pieces, the bandsaws in the H series are equipped with a hydraulic full-stroke, dual-vice clamping system.

For machines capable of cutting diameters greater than 700mm, the guide arm travels on linear guide-ways for greater stability during cutting. On the larger H Series models, an anti-vibration roller not only eliminates vibration but extends blade life as well. The anti-vibration roller and the saw blade clamp are automatically adjusted.

Optional H-Series devices feature an out-of-square detection system which automatically shuts the machine down while adjusting dual wire blade cleaning brushes which also serve to extend blade life. Everising’s automated functions allow for a minimum of skilled supervision allowing workers to be deployed to more productive activities.

For more information, please contact First Cut – Tel: 011 614-1112.

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THE RIGHT TOOL FOR CNC TECHNOLOGY

.p21 files, 3d and 2D tool representations, and other virtual products for advanced CNC technology, form ISCAR's digital tool package.

The history of computer numerical control (CNC) machines dates back seven decades. During the 1950s, CNC technology was difficult to introduce due to manufacturers’ scepticism. Today, it is hard to imagine the world of manufacturing without CNC machines.  In material-removal processes, a CNC machine has become the central link that determines the functional capabilities of a manufacturer. CNC machining centres are complex machines that continue to evolve and improve. The advancement of CNC technology is based on the progress in various fields such as main spindle and its bearing units, machining slideways, high-velocity drives, computer engineering, hydraulics, electric motors, robotics, sensors, etc. When compared to a conventional machine with mechanical parts, the share of modern digital CNC machines is significantly higher.

CNC technology will continue to be the backbone of machining methods in the near and far future. The development of CNC machines is intended to increase versatility, productivity, stability, reliability, and accuracy of a given machine. These targets are ongoing milestones that assure contemporary machining results. The leap forward relates to machining centres that combine subtractive and additive technologies being CNC machining and 3D printing. At the same time, a complete rethink of CNC advancement has been brought about by INDUSTRY 4.0 and the concepts of smart manufacturing. In a smart metalworking factory, there is information exchange between the real world of CNC machines and a virtual world that functions according to features of the machined parts and their respective theoretical characteristics. Smart balancing on the boundaries of these worlds and analyzing the real-time information contributes to decisions and corrections that are made by computer-controlled units.

The element, which is much smaller, substantially cheaper, and considerably less complicated when compared to a CNC machine, is a cutting tool which is the link that directly removes material from a workpiece and closes the process of “machine-workpiece”. Due to objective reasons, this element is subjected to less fundamental changes and frequently identifies the cutting tool to be the weakest link in the processes, which also limits system capabilities. Therefore, appropriate upgrading of cutting tools should be considered as an integral part in the progress of CNC technology.

The complex shape of replaceable cutting inserts is evidence of today’s technological capabilities.

A conventional approach to making cutting tools relates to designing innovative cutting geometries, using advanced cutting materials, and applying leading production technologies intended to improve tool life, ensure greater material removal rate (MRR), provide higher accuracy, and increase reliability. Nevertheless, INDUSTRY 4.0 trends in the development of CNC technology place priority on the digital component of a cutting tool.

Information has constantly accompanied cutting tools even before INDUSTRY 4.0. Catalogue data, tool drawings, and recommendations regarding applications were provided in printed formats and later as electronic formats and continue to be essential for metalworking. Computerization has affected customer support by providing expanded capabilities in the form of data. Various software applications have enabled selecting optimal tools and estimating tool life under specific machining conditions. The combination of ISCAR’s NEO-ITA and Power Consumption applications enable quick calculation of cutting forces, bending load, power consumption, finding suitable cutting material grade, the right tool for a specific application, and analyzing competitors’ products alongside other useful functions.  Customers can easily access data and related information by use of computers and mobile devices. Notwithstanding, advancements in network communications have introduced the world of metal cutting to the virtual electronic world.

Adjusting accurately is a typical feature of various modern tools.

Digital twin technologies complement manufacturing processes. Machining modelling, collision checking, process optimizing to find best cutting strategies are only some examples. In a smart factory, the digital twin is the most significant brick of the foundation. Understandably, only a tool having its digital twin is acceptable for the smart factory’s toolroom.

The progress of CNC technology leads to new demands for cutting tools. A tool producer is expected to be a provider of a product that ideally combines a tool as a material object, its real-time digital twin, and an appropriate software environment. This allows the seamless incorporation of the tool data in CAD/CAM and virtual manufacturing, direct transmitting by Internet of Things (IoT) networks – tool packages and virtual assemblies.

To make tool representation clear for various computer systems, the ISO 13399 standard was developed and assures the platform’s independence. This standardization is necessary for other digital components of the tool package to unify data related to tool life, calculated loads, machining conditions, etc.

ISCAR’s digital tool component, which is based on the ISO 13399 standard, includes the following characteristics.

.p21 files, 3d and 2D tool representations, and other virtual products for advanced CNC technology, form ISCAR’s digital tool package.
  • E-catalogue with various search functions, updated promotion information and reference data.
  • The .p21 file (a STEP file) includes a product identification class for a comprehensive tool data representation and exchange.
  • 3D tool representation for computer modelling and CNC programming in accordance with the ISO 10303 standard (STEP).
  • A 2D tool representation in DXF format for a planned process documentation, drawings, tool layouts and setup sheets.
  • Virtual tool assembly options for turning, milling and hole making tools intended for generated digital assembly twins in both 3D and 2D representations.
  • NEOITA – ISCAR Tool Adviser, an expert system that recommends optimal tooling solutions for a specific application.
  • The machining calculator and the cutting material grade optimizer software applications.

A rapid pace of industrial digitizing takes CNC technologies to new heights. This gives a boost to appropriate changes in the product range of a tool manufacturer and demands strong links between a cutting tool and its virtual digital component.

For more information, please contact ISCAR South Africa (PTY) LTD – Tel: 011 997-2700.

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TAEGUTEC’S NEW SFEED-TEC FAMILY PROPELS MACHINING INTO NEXT GENERATION

TaeguTec is introducing an exciting advanced line of performance-driven cutting tools specifically formulated for the Industry 4.0 revolution that not only guarantees incredible machining productivity by attaining quicker speeds and higher feed rates, but achieves longer tool life and unsurpassed consistency.

SFEED-TEC’s revolutionary tools are a premium high-speed and feed machining line that assures new winning results. In this new era of Industry 4.0, where time is of the essence, fast, accurate machining gives customers the competitive edge.

The powerful, new SFEED-TEC advanced technology – which stands for Sharp, Fast, Easy, Exact and Durable – has been applied to every family of tools within the TaeguTec umbrella, while at the same time TaeguTec has refreshed and upgraded its existing lines to exceed today’s challenges.

The global metalworking giant continuously works in close cooperation with its customers to push the boundaries of product design and innovation in order to develop highly effective and ingenious tool solutions that surpass today’s machining needs and propel customers’ manufacturing processes into the next level of production like never before.

Of the manufacturers already benefiting from the enriched SFEED-TEC family of cutting tools, the result has not only matched customers’ anticipation but has exceeded expectations by advancing their production output into unmatched exciting areas.

Furthermore, the new line of technologically advanced SFEED-TEC tools – with its new cutting geometries and clamping mechanisms for stable, vibration free machining with higher repeatability – easily machines all alloys used in every industry. However, the true merit of this thrilling new line is its superb handling of difficult to cut materials quickly and efficiently.

The optimized new tools have sensational and creative cutting geometries and clamping mechanisms that firmly clench the tools in place; simply put, the result is stable, vibration free, rapid machining with an unmatched industrywide overall performance. SFEED-TEC’s powerful indexable inserts are equipped with sophisticated chip formers and leading-edge geometries that predicts and facilitates soft cuts at high feed rates with ease.

Of the innovative and inspired product ranges that include strong holders, resilient inserts and sturdy cutters, five outstanding brands have been chosen as TaeguTec’s golden performers for their unmatched and exhilarating, Speed and Feed advance qualities that maximize equipment utilization and optimize performance.

TURN-SFEED takes the turn for higher speed and feed turning. This SFEED-TEC golden performer for multi-directional turning, features a trigonal insert with 6 cutting edges for high speed and feed. The unique pocket structure and insert clamping mechanism withstands multidirectional forces to ensure continuous and consistent high feed turning. Coolant is efficiently blasted to the cutting edge from the top as well as the bottom of the tool.

For parting and grooving, TaeguTec’s CUT-SFEED original design goes beyond the metalworking world’s imagination and expectations for single-ended inserts that perform parting and deep grooving applications. The new line resolves the challenges where others have failed by rectifying the issue of vibration, unstable tool life and frequent breakage stemming from bad chip evacuation.

 

The innovative and superlative golden CUT-SFEED line, and its new robust insert, is shaped to provide high stability. The unique clamping system enables machining at high-speeds and feeds for greater productivity. The tools are designed with pinpointed coolant accuracy for better edge life and efficient chip evacuation.

SFEED-TEC’s phenomenal DRILL-SFEED, with its innovative head changeable solid carbide heads, features 3 effective cutting edges and is the right solution to increase production by an industry leading 50 percent. The unique self-centering head geometry creates high balancing forces at the workpiece penetration point and promises reliable performance in high cutting conditions. This golden drilling line offers accurate hole sizes and premium surface finishing on steel and cast iron materials.

 

The intelligent design of the DRILL-SFEED’s head runout remains accurate in its position after replacement, assuring no setup time because of the fast head replacement operation and minimum machining downtime. Moreover, the line’s advanced blue coating technology combined with its 3 effective cutting edges, as well as the highly efficient internal coolant system that enables for excellent chip evacuation, empowers this SFEED-TEC flagship to drill at high-speeds and feed rates.

Milling solutions have been answered with two incredible golden offerings, MILL-SFEED and TANG-SFEED.

MILL-SFEED is a golden indexable line for 90-degree shoulder milling that is now smaller than ever. The unique, advanced V-shaped insert has a strong and durable structure, for small diameter tools down to a 6 mm diameter. The V-shaped pocket possesses a durable structure that allows for highly stable insert positioning, which is vitally important in small diameter cutters.

Also, MILL-SFEED enables for the mounting of an increased number of inserts so that they could be used for various applications due to high ramp down and plunging capabilities. Additional inserts for high feed rates can be mounted on the same tool, which allows for 0.7 mm feed per tooth in shallow depths of cut. Overall, this milling genius combines high speeds and feeds for higher productivity.

Last but not least is the golden TANG-SFEED brand, a new revolutionary line for high-speed and feed milling. Moving tangentially with its new golden rigid inserts for 90 degrees shoulder milling, TANG-SFEED’s thick robust inserts are mounted on a strong tool body with a large core and can absorb very high cutting forces. The tool design produces exact 90-degrees shoulder operations, which avoids mismatch when machining next to walls. The insert design provides an exclusive option for ramp down. On the whole, TANG-SFEED enables machining under tough conditions with unsurpassed consistency for extraordinary speeds and feeds.

Being at the forefront of innovation, technology, design and creativity, TaeguTec’s technologically advanced, unique and premium Speed and Feed inspired tools help to accentuate the fourth industrial revolution into one that increases productivity while reducing cost – two factors that increase profitability and directly responds to the diverse needs of the metalworking world.

For more information please contact TaeguTec – Tel: 011 362-1500.

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AMADA – THE FOREFRONT OF BANDSAWING TECHNOLOGY

Amada’s continued commitment to reliability and dependable service is evident through the continued research and development carried out by the company.

With over 75 years of experience and expertise to rely on, Amada is at the forefront of bandsawing technology. The ever-growing need for – faster, cheaper and simpler – is a driving force behind the development of state-of-the art equipment.

Everyone knows that time is money, but very few take heed to the practice of investing in reliable, dependable equipment in order to eliminate down time, to speed up production, increase quality and reduce scrap.

Amada has, through their many years of experience, managed to produce both machines and blades to cater for all cutting needs in the different world markets. Every feature, function and configuration offered by Amada has been carefully considered and applied to specific machine models in order to obtain the ultimate in productivity for specific cutting requirements. Amada’s aim is to take productivity to the next level, and offer products that exceed expectations. Features such as “skew cut detection” allow for unmanned production as the machine is constantly monitoring its own cutting accuracy.  Multi vices allow for bundle cutting which in turn increases through put and cut-off-counters ensure the correct number of cuts which prevents over or under production. Simple things like the positively driven wire brush add to the longevity of the blade by removing swarf from the root of the blade tooth and the variable blade speed adjustment ensures optimum operation.

Operator friendly controls ensure simplicity and ease of use, thus allowing skilled and semi-skilled operators to become professionals in their jobs. Simple hands-on training supplied by Amada will ensure proper, extended blade life as well as machine reliability.

HA Series

Amada’s range of sawing equipment is able to cater for all types of cutting demands. From a simple- accurate single piece cutting, to high volume- high demand accurate cutting, there is a machine model to suit every cutting need.

The Amada range of bandsaw machinery includes both horizontal and vertical models. The most popular of which has to be the ever-faithful “HA” – horizontal series. This tried and trusted HA series has proven that they are built to outlast any other. Some of these machines in the market are still running after 50 plus- years. Although technology has been updated over the years, the basics remain the same and accuracy and reliability are still guaranteed. The vertical range of bandsaws – the VM series is also a reliable range offered that has now been complimented with the “VT” Series which allows for the tilting of the cutting head for angular cutting. These machines are available as manual machines or automatic programmable options.

VM 1200
HPSAW 310
CM Series

High production requirements are catered for with the CM Series, the PC Saw and the HP Saw series of machines. These machines are capable of high speed and high volume cutting. Pre-set cutting conditions ensure accurate and optimal operation and drastically reduce scrap as well as material handing thanks to the programmable cutting data. Standard and optional accessories available will also assist in streamlining the cutting process in production.

Amada offers a full variety of bandsaw blades to compliment the reliability of the machinery. With careful attention given to detail, Amada blades have proven themselves to give outstanding blade life and accurate cutting results. The most common of the range is the SGLB blade. This is a M42 Bi-Metal blade that is ultimately the best “all-rounder”. The most important consideration when selecting a blade, is the blade pitch. This is what determines the ultimate blade life together with feed speeds. Coarse blades used on smaller products will cause blade chipping and premature blade failure. Similarly, fine blades on large products will result in teeth clogging and excessive heat      build-up , then premature failure again.  Feeds and speeds play just as an important role and it is imperative that settings are correct according to the blade being used and product being cut.

Axcela Blade
SGLB Blade

 

Amada offers a full range of blades to cater for all cutting needs. This range includes the SGLB, Axcela H, Axcela G, CTB, Magnum HI-LO, Magnum 71, Super HI-LO, Protector, Cobalt8 and DUOS blades. The TCB series of circular saw blades is also supplied by Amada for Cold Saws.

All blades manufactured by Amada are tested by stringent methods to ensure quality and reliability. This together with quality material grades used ensures reliability and longevity.

For more information, please contact Amada – Tel: 011 453-5459.

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OBITUARY –   PAOLO TRINCHERO, SAISC CEO

Farewell to a man with a heart of steel – and gold

The Board and team at the Southern African Institute of Steel Construction (SAISC), together with local and international members and colleagues, mourn the loss of the SAISC’s CEO, Paolo Trinchero, who passed away on Sunday the 21st of August, at the age of 53, after a brave battle with cancer. Paolo was the CEO for the past 9 years, since 2013.

Paolo was involved in the steel industry for some 30 years, having graduated with a BSc in Civil Engineering at the University of the Witwatersrand (‘Wits’) in 1990. Following this, Paolo completed his master’s degree in 1993, where he was introduced to the workings of the SAISC through the Steel Design Code Committee. After spending some additional time as a lecturer at Wits, Paolo joined the SAISC in 1998 as a Consulting Development Engineer and Technology Director.

To gain some commercial experience, he then joined Macsteel Trading as an Engineering Manager in 2003 to start its cellular beam division, and ultimately became Group Business Development and Technical Director at Macsteel Corporate Services. Throughout his 11 years at Macsteel, Paolo never lost touch with the SAISC and in 2013, he returned to the Institute as its CEO.

Passionate about steel

Paolo was passionate about anything related to steel: from its many practical applications in projects to the annual celebration of its many uses in the annual Steel Awards – which Paolo presided over with great pride as many will fondly remember – and in the technical knowledge-sharing SAISC breakfasts, sessions and other forums he led over the years. He was equally passionate about communicating steel’s myriad uses and applications throughout industry and in daily life – and the importance and relevance of the SAISC as a representative industry body.

Paolo was also a tireless, selfless and dedicated champion of the steel sector at public and private sector levels doing everything he could for the good of the sector, in the face of the last few very challenging years which it has faced. In this regard, all facets of innovation – including ‘green’ or renewable steel – really fascinated him, and he was a strong proponent of innovation and sustainability throughout the sector.

Paolo was an enthusiastic driver of the steel sector’s participation in the development of pan-African infrastructure from mining projects to commercial high-rise buildings and other steel structures.

As if all the above did not keep him busy enough, Paolo was also involved in several projects – from conception through to fabrication- in Southern Africa and the Indian Ocean islands.

“I knew Paolo since 2011 when I joined the Institute, and he was a member of the board. Paolo was absolutely dedicated to the interests of the steel industry and his colleagues – there was nothing that he wouldn’t do to promote structural steel. He was unique in mixing both technical and business acumen to promote the industry’s agenda, which allowed him to be on Industry Policy committees while also serving on Technical committees.

“Given all the industry turmoil during his tenure, I think it is fair to say that Paolo’s greatest contribution to the local steel construction industry is that today, the Steel Institute in South Africa is still in existence – and which, incidentally, is one of only 6 such institutes around the world” – Amanuel Gebremeskel, SAISC Acting CEO.

“Having worked with Paolo for just under 7 years, I can say that he employed a calm and measured, considerate, and diplomatic approach to his work. Paolo was methodical and disciplined and understood the intricacies of the industry. He was able to engage with role players from all parts of the value chain, with respect – motivated by a deep desire to see people and business succeed.

An academic at heart, Paolo’s ‘happy place’ was sharing his passion and knowledge to equip the next generation of engineers. Heartfelt messages of condolence have been pouring in from former Wits students, sharing what an ongoing impact he had on their career development. Sadly, because of the decrease in education funding, the SAISC’s ability to engage extensively with universities diminished over the years. Paolo poured a tremendous amount of effort into trying to win back that financial support. Industry turmoil took a heavy toll on him. As a way of honouring his legacy, the SAISC is setting up a ‘New Generation’ education fund aimed at reinvigorating university engagement programmes which support sustainability, growth and innovation in the steel sector.

I concur with Amanuel in saying the fact that we still have an Institute is a credit to Paolo’s character, and his ability to steer the ship through troubled waters to explore new horizons. He understood that the strength of the industry – and the Institute – lay in technical competence and a sense of community. I hope that his legacy of care, concern and technical strength will live on in the people and the Institute which he leaves behind,” – Denise Sherman, SAISC Marketing Director.

Paolo leaves behind his beloved wife Lora and their three children, Giulio, Angelo and Sabrina. He was a dedicated family man, and our thoughts and prayers are with them during this sad and difficult time.

A heart of steel – and gold

It has been an honour and privilege working with him – Paolo was our highly respected leader, our colleague, and our friend. We will remember him for generously and enthusiastically sharing his immense skill, wisdom, and knowledge for the good of the steel industry. We celebrate Paolo for the lasting positive impact he has had on the industry and on the lives of many in our sector. He truly was a ‘man with a heart of steel – and gold’.

We will miss you deeply Paolo, but are inspired by your example to continue your wonderful work in the steel sector.

Rest in peace.

The Board and team of the SAISC

AAAM FULLY SUPPORTS THE GOVERNMENT OF GHANA’S AUTOMOTIVE DEVELOPMENT POLICY  

The African Association of Automotive Manufacturers (AAAM) fully supports the Government of Ghana, as it moves ahead in implementing the balance of the provisions of its progressive Automotive Development Policy, which since its initial inception has seen three new assembly plants commence production of OEM models from VW, Toyota, Nissan and Peugeot. This is in addition to Ghana’s own assembler, Kantanka. Before the end of 2022 three more OEMs will commence the assembling of Hyundai, Kia and Isuzu vehicles.

Working in partnership with the Ghana Ministry of Trade and Industry, AAAM in close collaboration with the leadership of the Automotive Assemblers Association of Ghana (AAAG), have arranged a number of component study tours to Ghana. This has resulted in AAAM being able to interest several component manufacturers to consider partnerships with local companies to invest in manufacturing capacity for initially the aftermarket and then OEM components. Hence Ghana is also drafting an automotive component manufacturing policy. This will attract new investors as volumes of both OEM and aftermarket components increase for the broader region.

The Automotive Industry is globally recognized as a key strategic sector for stimulating multiplier effects in terms of industrial transformation, and as a powerful driver of employment, foreign investment, innovation, and economic growth, contributing directly and indirectly to a country’s GDP and positive balance of payments.

These assembly investments supported by global vehicle brands are key considering the current automotive technology revolution and globally competitive landscape and will provide partnering opportunities for domestic investors through the automotive value chain.

As demonstrated by South Africa and Morocco, progressive automotive policies that are passed into law continue to attract significant investments which result in many skilled jobs through the automotive value chain. As time progresses Ghana will be able to transition from importing used cars to used cars that were assembled locally and that attract affordable vehicle finance. The used car industry is a fundamental part of an automotive eco system – it’s merely the source that changes over time.

“The government of Ghana is to be applauded for implementing the next phase of the Automotive Development Policy. The government has also committed to developing vehicle financing schemes to support the purchase of locally assembled vehicles”, said the CEO of AAAM, Dave Coffey, during its recent virtual AGM attended by its members from throughout Africa and member organisations of other countries.

“A progressive automotive policy is essential for any country wishing to attract significant investment from international companies for either component or vehicle manufacturing, and Ghana was the first to do so, after the established vehicle manufacturing countries of Morocco and South Africa. Egypt has recently announced their new automotive policy and we are working with a number of other African countries to do the same. The automotive industry is gaining traction in Africa where we will see trading of vehicles between assembly hubs across the continent with Ghana being a hub in West Africa.  Ghana is on a very exciting path that will have profound economic benefits in the medium and long term”, concluded Coffey.

ERMAKSAN’S SERVO PRESS BRAKE PROVIDES VERY EFFECTIVE SOLUTIONS FOR THE METALWORKING INDUSTRY

Thanks to its quiet operation and low energy consumption, the Green Press FX Servo press brake, which is one of Ermaksan’s green press group machines, features about 69% less energy consumption than hydraulic press brakes.

The new generation press brake Green Press FX Servo, which has been developed by the Ermaksan R&D engineering team, uses servo-electric motor technology and makes a big difference in the sector by its environment-friendly structure without any contaminant. The machine is supplied as   standard with 3 meter length and 100 tons of power but is also available with 1.6 meter, 2 meter, 2.5 meter length and 40, 65 and 80 tons of power alternatives.

 

Not only low energy consumption, but also low maintenance cost

While a high energy efficient servo motor is used, the motors will not work while the upper beam is not moving, which provides 69% energy savings; on stand-by mode the energy saving is 98%. Motors work only when ram is moving down and no hydraulic system and cylinder were used on the machine. As it is a completely mechanical machine, it can be used with less maintenance cost.

Sliding front support arms with stoppers

With precise linear bearing and the sliding front support arms that can move right and left on the rail, the sheet can be easily controlled by the operator from the front. Also, the length of the parts can be measured by means of a measuring device mounted on the front support arms. The sheet can be fixed from the front with the aid of the flip stop which is mounted inside the T slot.

Silent operation with below 70 decibels

While high energy efficiency is provided, there is no oil usage at Ermaksan’s green technology   Green Press FX Servo model. Thus, no problem is encountered in terms of contamination of the working area caused by oil leakage. Pressing is executed by two synchronized servo motors moving the top beam via belts and pulleys and the return of the beam is realized by spring force. With below 70 decibels the machine is very silent and there is no noise pollution to disturb the environment.

Unlimited Full length bending capacity

With unlimited full length bending capacity, the operator can perform full length bending between the columns. The body construction is bolt connected and the back gauge system is matchless resulting in maximum precision.

Safety is at maximum level

The coloured Plexiglas windows at the rear guards provide the ability to see inside the machine with safety at maximum level. Front light body guard Leuze MLC100 is in line with CE regulations. Furthermore front top, lateral and rear sides of the machine are surrounded with closed guards. LED lights at the front and rear of the machine both ease operators’ working conditions.

Includes Industry 4.0 solutions for smart factories

The ER 4.0 software developed by Ermaksan engineers under the scope of Industry 4.0 processes and reports data transferred via the inter-machine communication network and has been designed to ensure continuity and productivity. All components on the machine are collected on a common network and data can be easily accessed. Thanks to this software, users will increase performance and productivity by reaching the widest range of data from the machine in real-time.

For More information, contact WD Hearn – Tel: 021 534 5351

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