Walter presents the DC166 Supreme with innovative new thinner web
In the field of aluminium machining, operators often look for more specialist tools since their requirements are often very specific. But with their new DC166 Supreme, premium tool manufacturers Walter have demonstrated just how special a standard drill can be. The solid carbide drill with internal coolant has been specially developed for machining aluminium and other ISO N materials, which is why it boasts certain distinctive features, including all key surfaces on the drill, such as flutes, lands or clearance angles are polished. This reduces friction and prevents adhesions in the highly adhesive material, which in turn increases tool life and process reliability of the drill. The highly innovative, patent-pending thinner web of the DC166 Supreme is like nothing else on the market. It prevents edge from building up and improves chip removal and supply of cooling lubricant.
The aluminium specialists’ innovative design facilitates exceptionally high cutting speeds in conjunction with excellent drilling quality – especially in terms of the roundness of the hole and surface quality. Walter is launching the DC166 Supreme, which can be used with emulsion, oil or minimum quantity lubrication (MMS), in 5 × D, with a diameter of 3–12 mm. By having it available as standard, the company is able to quickly show the drill’s performance in action to potential users. At the same time, however, Walter also offers the drill as a special tool (up to 30 × D; dia. 3–20 mm) via the Walter Xpress Service with a shorter delivery time of maximum two weeks. The DC166 Supreme is of interest for all areas of application dealing with ISO N materials, especially the automotive sector and supply industry and aircraft construction.
For more information, please contact Spectra Carbide Tooling Technology – Tel: 021 555 4144.
Tool specialist Walter is expanding its WL copy turning system with the introduction of the new WL17 indexable inserts for Swiss type auto lathes and small Dmin. Used on the W1011-S-P external turning toolholder, which is also new and the W1210/W1211 boring bars, they bring the benefits of the existing WL25 inserts to smaller dimensions. The W1011-S-P toolholders with square shank in the most common shank sizes, 12×12 mm and 16×16 mm are specially designed for use on automatic lathes and multi-spindle machines. Walter is the only manufacturer to offer a turning system for automatic lathes with positive engagement and three-edge turning inserts. As with the WL25 turning inserts and toolholders, the smaller indexable inserts facilitate equally high cost-efficiency. This is partly thanks to the three cutting edges, as well as stability and higher indexing accuracy (+50 percent compared with ISO inserts). The targeted Walter precision cooling on the rake and flank faces also increases tool edge life.
When it comes to internal turning, the inner diameter (Dmin) of the workpiece is often a limiting factor. ISO turning inserts, such as the VBMT11, have only two cutting edges and can be used at a 93° approach angle from a Dmin of 22 mm. By contrast, the new Walter boring bars W1210 and W1211 with WL17 inserts can be used for internal turning from Dmin 18 mm and have one more cutting edge. Plus, the operator can use the indexable inserts for both forward and reverse turning. Just like all WL inserts, the WL17 inserts can be used in a neutral, right-hand and left-hand version and are coated in the latest cutting tool materials, such as Tiger·tec® Gold. Thanks to its high stability and cost-efficiency, the WL17 copy turning system is ideal for internal turning of small diameters and for use on automatic lathes.
For more information, please contact Spectra Carbide Tooling Technology – Tel: 021 555 4144.
ISCAR introduces SGTBU C-14 blocks with a wide fixing prism suitable for 10-14 mm width DOVEIQGRIP blades.
Until now, the only standard option to clamp the THBR/L/N-IQ DOVEIQGRIP blades was on the existing blocks, designed for 8 mm wide blades. These blocks were not ideal holders due to their narrow prism.
The new SGTBU C-14 blocks feature a wide prism which enables a much more rigid clamping for 10-14 mm blade widths.
The new blocks feature internal coolant and they are available with 32, 40 and 50 mm shanks carrying 52.6 mm height blades.
For more information, please contact ISCAR South Africa (PTY) LTD – Tel: 011 997-2700.
Xill·tec® – Powerful milling in a plug & play solution
With the Xill·tec® MC230 and MC233 Advance milling cutters, Walter already introduced two ranges of solid carbide milling cutters that are powerful and can be used universally – for all ISO materials from groups P, M, K, N and S, as well as for all standard roughing and finishing applications and milling strategies. As part of a second launch stage, the tool manufacturer is now rounding off its range with Xill·tec® two-edge and eight-edge milling cutters, offering diameters of between 2 mm and 25 mm and cutting lengths from 1 to 5 × Dc. With these long cutting lengths, Walter is embracing the trend for dynamic milling as a standard application in the universal range. One of its major advantages is that the entire tool length can be used with high material removal rates. There are also various geometries, each developed for a particular application, material or machining strategy.
The Xill·tec® MC230 Advance basic range also sees the addition of new Xill·tec® milling cutters from the MC233 Advance range. These are designed with chip breakers and are therefore suitable for high chip volumes, such as for dynamic roughing. In other words, they are suitable for applications where the chips need to be kept short, despite using long cutting edges and safely carried away. When compared to competitors, both milling cutters have a tool life that is around 30% longer when used at the same cutting speed and with the same material. This is thanks to geometries whose variable helices are coordinated with the number of teeth and cutting edge length, combined with the new tough WK40TF universal grade with TiAlN coating. The latter was developed and manufactured by Walter for Xill·tec® solid carbide milling tools.
For more information, please contact Spectra Carbide Tooling Technology – Tel: 021 555 4144.
Walter is presenting a new profile milling cutter of the Xtra·tec® XT generation in the form of the M5460. The milling cutter (dia. 8–32 mm or ⅜–1″) has an internal coolant supply which can be used with compressed air MQL (minimum quantity lubrication) or emulsion depending on the material and application. This optimises chip removal and therefore surface quality and process reliability. The Xtra·tec® XT milling cutter, designed for finishing, semi-finishing and hard milling, is suitable for profile milling of complex freeform surfaces, for example those on blisks, as well as for deep cavities in steel, stainless steels, cast iron, materials with difficult cutting properties and for hard machining up to 63 HRC. The double-edged, precision-ground indexable inserts combine proven geometries with Walter’s universal, wear-resistant cutting tool materials for ISO P, K, M and S and with the WHH15X high-performance grade for machining ISO H.
Walter offers the profile milling cutter in five different interface versions: With cylindrical shank (steel and solid carbide), Weldon, ScrewFit and cylindrical modular. The M5460 can be used universally owing to these options and also due to the wide variety of cutting tool materials, for example in general mechanical engineering, the aviation or energy industries. Since the cylindrical modular interface is mainly used in the mould and die making industry, users are given a “plug & play solution” for this. Other benefits include the higher cutting speeds that are possible and less rework due to the improved surface quality.
For more information, please contact Spectra Carbide Tooling Technology – Tel: 021 555 4144.
A few years ago, TaeguTec introduced its advanced line of performance-driven cutting tools specifically formulated for the Industry 4.0 revolution.
Just a short three years later, TaeguTec went further and improved upon the incredible performance of the SFEED-TEC line with its next-generation cutting tools. The premium WIN-SFEED line is a high-speed and feed machining marvel that gives customers that competitive edge with fast, accurate, productive and profitable machining.
Every family of tools under the TaeguTec banner is equipped with the potent, new WIN-SFEED cutting-edge technology. TaeguTec has also updated and renewed its current lines to exceed today’s challenges.
The global metalworking giant consistently collaborates closely with its clients to push the boundaries of product design and innovation in order to create highly useful and inventive tool solutions that go beyond current machining requirements and catapult clients’ manufacturing processes to an entirely new level of productivity.
The results of the manufacturers who have already benefited from the enhanced WIN-SFEED family of cutting tools have not only met customers’ expectations but exceeded them by increasing their production output.
Manufacturers who have already profited from the improved WIN-SFEED family of cutting tools said that the new line has not only exceeded their expectations by raising their manufacturing output but also fulfilled those goals.
Additionally, all alloys used in every industry may be simply machined using the new line of technologically superior WIN-SFEED tools. These tools feature innovative cutting geometries and clamping mechanisms for stable, vibration-free machining with improved repeatability. The real strength of this exciting new line, though, is how fast and effectively it handles materials that are challenging to cut.
The optimized new tools’ innovative cutting geometries and clamping mechanisms, as well as their complex chip formers and cutting-edge geometries, enable WIN-SFEED’s potent indexable inserts to generate soft cuts at high feed rates with ease.
Out of the inventive and inspiring product lines that include strong holders, resilient inserts, and robust cutters, a few exceptional brands have been chosen as TaeguTec’s flagship performers because of their unmatched and exhilarating Speed and Feed advance qualities that maximize equipment utilization and optimize performance.
The smart head-changeable WIN-DRILL line comes with a unique, cutting-edge design that improves productivity as well as reduces the cost for small hole applications. Its features effectively make the WIN-DRILL family the most innovative small-diameter hole machining solution.
Small diameter: 4.0-5.9 mm
Available in two holder depths: 3xD and 5xD
Shanks are compatible with a wide range of diameter heads.
Excellent machining performance and high productivity
No set-up time and no head change offsetting required
The DRILL-SFEED 3ED line is a 3-flute, head-changeable marvel that ensures superior performance and enhances machining stability during high-speed machining operations. Furthermore, its unique self-centring capability offers outstanding performance compared to conventional 3-flute solid carbide drills.
Self-centring P+ geometry and premium hole quality
Higher productivity thanks to 3-effective cutting edges
No set-up time with user-friendly clamping
New grade for high-speed machining
Diameter 12.0 mm-25.9 mm range
Milling solutions have been answered with the simplicity of use and remarkable power of the WIN-MILL line. TaeguTec’s premium WIN-MILL line, featuring AVKT inserts and dedicated holders, enhances productivity in the single-sided, two-corner shoulder milling insert market for diverse applications.
Insert’s V-shape contact face enables strong and stable clamping
Insert’s higher ramping angle for improved productivity
Higher insert rake angle over conventional inserts enables soft cutting
Along with being applicable to the same applications as the existing APKT type insert, it also features larger ramping that once applied, does not require lowering the feed when performing ramping down operations.
For parting and grooving applications, the ability to supply high-pressure coolant is imperative for good chip breaking, reduced cycle times and increased tool life.
Hence, end users looking for advancements in parting do not have to look any further than the WIN-CUT and CUT-SFEED lines. Both are designed as a thicker height insert and include a specialized three-area contact with a bottom stopper, which is more robust and stable than the conventional self-grip type. Therefore, it enables improved surface roughness, insert position repeatability and tool life even under tough machining conditions.
High-rigidity single-ended inserts for parting and deep grooving
Ultra-rigid 3-pocket triangular blades and blocks
High-rigidity blades and integral-type holders
Ultra-stable machining under general and unstable conditions
High productivity with high feed and stable machining
Good chip evacuation and tool life with high-pressure coolant
Maximum cutting diameter up to 120 mm
TaeguTec’s unique WIN-SWISS line, which specializes in turning operations, has piqued the interest of the miniature sector thanks to its creative technology, which enables inserts to be replaced outside of the machine by simply removing the modular head. Production is increased as a result of this tool’s decreased insert changing time.
Additionally, unlike the integrated holders, there is no risk of losing the holder’s spare parts and inserts by dropping them in the machine when replacing inserts, making the WIN-SWISS family more convenient to use.
Easy replacement of modular heads and inserts
Improved productivity owing to reduced set-up time
Rigid clamping between shanks and heads and good repeatability
Reduced inventory due to the ability to mount multiple heads on one shank
An error-proof modular head and shank assembly system
The innovative WIN-TURN provides high-productivity multidirectional turning without replacing the holder thanks to its 6-corner negative TNMV inserts and holders. Small entry angles, which enable increased productivity for both longitudinal turning and facing in the backward direction with a single tool, are the reason for its remarkable high feed feature.
The same rake angle as standard positive inserts when mounted to the holders
Serrated cutting edge enables excellent chip control
Multidirectional turning and multiple applications without exchanging the tool holder reduce downtime and increase productivity
High feed, backward solution that maximizes productivity
Forward machining maximum cutting depth is 3.5 mm, which completely replaces the function of CNMG 12 mm size inserts.
The same T-HOLDER’s simple clamping operation and strong clamping force
For more information please contact TaeguTec – Tel: 011 362-1500.
When the public discussion about the fourth industrial revolution, Industry 4.0, intensified a few years ago, the UNITED GRINDING Group made the decision to invest more in the digital future together as a group — not only in the future of the group but above all the future of its customers. And thus the development of C.O.R.E. began. The aim and central focus of this development were to ensure increasing connectivity, i.e. the exchange of data between people, machines and the production environment plus to create the basis for the operation of modern IoT applications. In addition, an intuitive operation was to be enabled to make the work easier for machine setters, machine operators and maintenance staff. C.O.R.E. has turned this vision into reality in a revolutionary way.
Intuitive Operation
It is reminiscent of a gigantic smartphone: The 24-inch full HD multitouch display identifies the next-generation machine tools equipped with the new C.O.R.E. technology. Navigation works like on a smartphone, using “touch” and “swipe.” Customers can also configure the user interface according to their individual requirements and arrange the most important functions and operating displays according to personal preferences similar to the app overview on a smartphone home screen.
Thanks to the new access system, which works via a personalized RFID chip, the individual user profile is automatically loaded. This not only makes it easier to log in and out of the machine, but is also significantly more secure. Another advantage is that a roles profile is stored for each user, so users only see information relevant to them, which reduces complexity and helps prevent errors.
When it comes to reducing complexity, it is also noticeable that the new C.O.R.E. panel has virtually no keys. There is a prominent rotary switch for feed rate override, allowing the axes to be regulated with a simple turn.
The uniform use of the C.O.R.E. Panel across all brands also simplifies machine operation and makes training easier, meaning that anyone who knows how to operate one UNITED GRINDING machine can operate all of them.
C.O.R.E. is “More than Just an Innovative Control Panel”
The eye-catching new control panel is, of course, only the visible aspect for machines equipped with the new C.O.R.E. technology. “There were also major innovative developments behind the machine enclosure,” stresses Christoph Plüss, CTO of the UNITED GRINDING Group. C.O.R.E. OS. A full operating system is installed on a high-performance industrial PC, the C.O.R.E. IPC which serves as an IoT gateway and is home to all software applications. C.O.R.E. OS is also compatible with all CNC controls used at UNITED GRINDING.
Furthermore, the new technology opens up a wealth of opportunities for connectivity. Not only can all machines with C.O.R.E. technology from the UNITED GRINDING Group be networked, but also third-party systems via implemented interfaces such as umati. This opens up direct access to UNITED GRINDING Digital Solutions’ offerings on the machine from remote service to the service monitor and production monitor. For example, support from the Group’s Customer Care Team can be requested directly at the C.O.R.E. panel. A chat feature ensures fast and easy support, and the integrated front camera even enables video calls.
Highest Benchmark – User Experience
In the development process of C.O.R.E., which lasted several years, software and process experts from all brands of the UNITED GRINDING Group pooled their expertise to design an unparalleled software architecture. “The user experience, i.e. the immediate experience of the users, has always been our top priority,” explains CTO Plüss. It is for a good reason that the abbreviation C.O.R.E. stands for Customer Oriented REvolution.
In the area of operating systems and software architectures of machine tools, C.O.R.E. is a quantum leap, emphasizes company CEO Stephan Nell. “This means that our machines are ready for the digital future.” The C.O.R.E. technology presented for the first time at the EMO 2021 in Milan is still under development. “It lays the foundation upon which we can build,” explains Plüss. “Development will continue on an ongoing basis. Thanks to the flexible, modular structure of the software architecture, we will continuously add new features and applications. We intend to harness the concentrated software development power of our group for the benefit of our customers.” Our goal is to inspire customers with a regular stream of new C.O.R.E. software releases and thus actively help to shape the digital future. In this way, the Group remains true to its ultimate goal of making its customers even more successful.
The industrial production of the future is connected. Machine connectivity is the key phrase. A number of requirements must be met before networking is either possible or usable. UNITED GRINDING C.O.R.E. – Customer Oriented REvolution ensures these requirements. “The digital future begins with C.O.R.E.,” stresses CEO Stephan Nell. The groundbreaking new hardware and software architecture was developed by the group’s specialists and premiered at the EMO 2021 in Milan. It opens up remarkable possibilities for networking, controlling and monitoring the production process and thus also for process optimization. And more: C.O.R.E. brings the user experience of operators into the world of the smartphone generation.
For further information, please contact RETECON – Tel: (011) 976 8600.
Anyone who wants to cut large parts or quantities needs a large laser cutting machine – the new ByCut Smart 12025 with its possibilities is the ideal tool for this purpose.
The latest model from the ByCut Smart series is called 12025 and also represents the new generation of Bystronic laser cutting systems. This laser cutting system also impresses with its sharp and modern design with large capacity and laser powers for every need.
Plenty of power
After the “small one”, now comes the XXL machine – Bystronic brings the new ByCut Smart 12025 for optimum use of material. With a huge cutting length of up to 12.2 meters and a width of 2.5 meters, the ByCut Smart 12025 is an imposing presence. Thanks to the extra-large cutting format, one can effortlessly and quickly cut both very large and many small parts efficiently, thanks to outstanding nesting processes.
Bystronic’s latest laser cutting machine optimizes sheet utilization thanks to the 12025 cutting format, up to 15 kilowatts of laser power and the optional BeamShaper at an advantageous price.
The clever features make the difference
The laser cutting systems of the ByCut Smart series are extremely flexible and impress with their maximum configurability. Smart features such as the Nozzle Control Tool (NCT) and KerfScan, the Parameter Wizard or cutting with MixGas, in addition to plenty of laser power, ensure high cutting quality and also increased productivity.
Better access here, too
Like the 6225, the other member of the family, new, modern contours give the 12025 a sharp look to match the machine’s performance. Ease of use is greatly enhanced by the new design. In addition to the front access, there are several windows along the entire length with a direct view of the cutting process.
For more information please see www.bystronic.co.za or contact Bystronic on 010 410 0200.
Are you looking for a simple way to get started in bending? The Xpress pressbrake makes the first steps easy and offers high-value bending technology at an attractive price. It is therefore also affordable for very small businesses.
Bending is not an art, at least not with the Xpress pressbrake, Bystronic’s worry-free package for newcomers. By concentrating on the essentials, users become professionals in air bending and coining in no time. The intuitive BySoft Cell Control Bend software also makes every-day bending easier and supports operators at every step.
The modular design with Swiss expertise from Bystronic offers great flexibility. With a variety of tool clamping and backgauge systems, the Xpress can be individually adapted to the requirements of customer’s work environment.
The Xpress offers maximum range and the highest precision with a compact design. The pressbrake’s closed O-frame design guarantees high machine rigidity. It thus creates free space for applications along the entire bending length.
For more information please see www.bystronic.co.za or contact Bystronic on 010 410 0200.
Amada believes that quality work begins with quality tools designed and built from the ground up to deliver outstanding performance, time after time. Every feature, function and configuration we offer has been developed to address the needs of our customers. We understand productivity is the heart of your business, and we can help you optimize it in multiple ways. The Amada Group is one of the leading international machine tool manufacturers who offer solutions to the steel industry.
No two manufacturing needs are exactly alike. Finding the right solution means thoroughly understanding your objectives and configuring a solution to match them. Amada brings decades of industry experience to help you achieve your specified goals with a process that fits and enhances your workflow.
Through many years of research and development, Amada is able to supply bandsaw machinery and blades meeting all requirements. This includes the HK series (for mitre cutting), the H series (semi-automatic), HA / HFA (fully automatic) and the VM (vertical series). The latest technology now offers models such as the PC Saw (pulse cutting) CMB high speed circular saws and the VT Series (vertical mitre cutting).
Some features of these band saw machines include out of square cutting detection, motion detectors to monitor the blade for jamming or breakage while cutting, quick approach arms, no work limit switches and work lights to assist quick set up of work pieces, hydraulic blade tensioning, variable blade speed control, vice pressure control units, positively driven wire brushes, 9 times feed – for cutting long lengths and cut off counters to ensure the correct number of cuts. By using these features, semi-skilled workers can operate these machines, while certain models can be left to run unmanned on larger batch runs, thus reducing the need for dedicated machinists. Take-up conveyors and tri-pod stands are supplied in order to make material handling simple during the loading and cutting process.
These features ensure cutting accuracies of up to 0,2mm, subsequently reducing or even eliminating secondary machining processes in most cases. This in turn lowers processing time of componentry, while ultimately bringing down costs.
HPSAW – “HYPERSAW” HIGH-PERFORMANCE CNC BAND SAW
HP SAW 310
Extremely powerful band saw for section lengths up to 600mm
In pursuit of the fastest cutting performance possible, Amada has developed the HP Saw in conjunction with the “Axela – HP blade.
The HP bandsaw defies the norms of bandsaw cutting with its patented bridge type saw head frame and many other un-imaginable features. This energy saving technology is operated through a WINDOWS based CNC controller with all the pre-set cutting data stored and easily accessible for efficient operation without relying on the operator for optimal production cutting.
The HP Saw is the first of its kind to employ a “zero degree” blade twist. This means that the drive and driven wheels are both mounted perpendicular to the frame. By having zero twist in the blade, fatigue is eliminated from the blade body during operation. This, together with the automatically adjusted dual wire brush system and high pressure coolant application, ensure that blade life and production are maximized. Anti-vibration rollers eliminate vibrations caused by high speed processing, and the AC servo vice ensures fast, accurate material positioning, while up to 1 ton of material weight can be accommodated.
CM 75 DG Powerful Carbide Circular Saw
Amada circular sawing machines significantly reduce cycle time during high-precision cutting of steel billets. By using a carbide-tipped circular blade, instead of a linear blade, high speed revolutions are achievable thus facilitating high speed and high accuracy cutting on smaller diameters. The built-in Dyna Guide suppresses blade vibration and ultimately a skew cut.
With the automatic loading table continuous cutting operation is achievable, while the CNC control promotes ease of operation and the use of optimum pre-set cutting conditions.
BANDSAW BLADES
A full range of bandsaw (Bi-Metal) blades are produced by Amada to compliment machine technology. A bandsaw demonstrates the ability and limitations of a blade, meaning that a machine is only as good as the blade being used.
Amada SGB – high productionM-42 bi-metal for metal cutting band saw.
Amada XCELA G Series – high-performance carbide tipped blade for metal cutting band saw.
Amada blades have earned the reputation of extreme reliability and longevity. Manufactured in Japan to the most stringent quality standards and utilising the latest in Electron Beam Welding methods, Amada blades have become the benchmark of the industry. These strict manufacturing measures ensure that premature blade breakage is almost unheard of in the Amada range. The comprehensive variety of blades offered is designed to cater for all types of cutting conditions on all different types of steels and profiles.
CIRCULAR SAW BLADES
Manufactured from the highest quality carbide grades, Amada circular saw blades are guaranteed to offer unmatched accuracy and consistency.
Continuous, accurate cuts are achieved along with outstanding longevity thanks to state of the art manufacturing processes and post manufacturing testing.
Through the dedicated backup of Amada, the robustness of their machinery, the longevity of their blades and the reputation built over many years, Peace of Mind is the most important part of owning an Amada.
For more information, please contact Amada – Tel: 011 453-5459.
The aluminium specialists’ innovative design facilitates exceptionally high cutting speeds in conjunction with excellent drilling quality – especially in terms of the roundness of the hole and surface quality. Walter is launching the DC166 Supreme, which can be used with emulsion, oil or minimum quantity lubrication (MMS), in 5 × D, with a diameter of 3–12 mm. By having it available as standard, the company is able to quickly show the drill’s performance in action to potential users. At the same time, however, Walter also offers the drill as a special tool (up to 30 × D; dia. 3–20 mm) via the Walter Xpress Service with a shorter delivery time of maximum two weeks. The DC166 Supreme is of interest for all areas of application dealing with ISO N materials, especially the automotive sector and supply industry and aircraft construction.
