ERMAKSAN’S SERVO PRESS BRAKE PROVIDES VERY EFFECTIVE SOLUTIONS FOR THE METALWORKING INDUSTRY
Thanks to its quiet operation and low energy consumption, the Green Press FX Servo press brake, which is one of Ermaksan’s green press group machines, features about 69% less energy consumption than hydraulic press brakes.
The new generation press brake Green Press FX Servo, which has been developed by the Ermaksan R&D engineering team, uses servo-electric motor technology and makes a big difference in the sector by its environment-friendly structure without any contaminant. The machine is supplied as standard with 3 meter length and 100 tons of power but is also available with 1.6 meter, 2 meter, 2.5 meter length and 40, 65 and 80 tons of power alternatives.
Not only low energy consumption, but also low maintenance cost
While a high energy efficient servo motor is used, the motors will not work while the upper beam is not moving, which provides 69% energy savings; on stand-by mode the energy saving is 98%. Motors work only when ram is moving down and no hydraulic system and cylinder were used on the machine. As it is a completely mechanical machine, it can be used with less maintenance cost.
Sliding front support arms with stoppers
With precise linear bearing and the sliding front support arms that can move right and left on the rail, the sheet can be easily controlled by the operator from the front. Also, the length of the parts can be measured by means of a measuring device mounted on the front support arms. The sheet can be fixed from the front with the aid of the flip stop which is mounted inside the T slot.
Silent operation with below 70 decibels
While high energy efficiency is provided, there is no oil usage at Ermaksan’s green technology Green Press FX Servo model. Thus, no problem is encountered in terms of contamination of the working area caused by oil leakage. Pressing is executed by two synchronized servo motors moving the top beam via belts and pulleys and the return of the beam is realized by spring force. With below 70 decibels the machine is very silent and there is no noise pollution to disturb the environment.
Unlimited Full length bending capacity
With unlimited full length bending capacity, the operator can perform full length bending between the columns. The body construction is bolt connected and the back gauge system is matchless resulting in maximum precision.
Safety is at maximum level
The coloured Plexiglas windows at the rear guards provide the ability to see inside the machine with safety at maximum level. Front light body guard Leuze MLC100 is in line with CE regulations. Furthermore front top, lateral and rear sides of the machine are surrounded with closed guards. LED lights at the front and rear of the machine both ease operators’ working conditions.
Includes Industry 4.0 solutions for smart factories
The ER 4.0 software developed by Ermaksan engineers under the scope of Industry 4.0 processes and reports data transferred via the inter-machine communication network and has been designed to ensure continuity and productivity. All components on the machine are collected on a common network and data can be easily accessed. Thanks to this software, users will increase performance and productivity by reaching the widest range of data from the machine in real-time.
RAPID BENDING OPERATIONS WITH FASTER BENDS SAFETY SYSTEM
Ermaksan is taking firm steps into the future by continuing to develop innovative technologies. The company has introduced the new Faster Bends Safety System to speed up the bending process and improve productivity.
Ermaksan’s new Faster Bends Safety System is ideal for small parts bending much faster and safer without using the foot pedal. Operators don’t need to press the foot pedal, except at the beginning, while the machine will move down automatically. This enables users to increase productivity and safety by bending all day without pressing the foot pedal repeatedly.
Various modes have been developed to suit customer’s needs, including the Single Break Mode, which allows the operator to initiate down movement by briefly obstructing the light guard protective field once, then taking the part, while putting in the new part at the same time. The Double Break Mode allows the operator to initiate down movement by briefly obstructing the light guard protective field twice, taking the part and thereafter placing the new one consecutively.
While safety is at maximum level and all protection devices are in line with CE regulations, press brake productivity is significantly increased.
For More information, contact WD Hearn – Tel: 021 534 5351
